1、BSI Standards PublicationPD CEN/TR 1459-6:2015Rough-terrain trucks Safetyrequirements and verificationPart 6: Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain truckPD CEN/TR 1459-6:2015 PUBLISHED DOCUMENTNational forewordThis Published Document is the UK implemen
2、tation of CEN/TR1459-6:2015.The UK participation in its preparation was entrusted to TechnicalCommittee MHE/7, Industrial trucks.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions o
3、f a contract. Users are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 83396 0ICS 53.060Compliance with a British Standard cannot confer immunity fromlegal obligations.This Published Document was published under th
4、e authority of theStandards Policy and Strategy Committee on 30 September 2015.Amendments issued since publicationDate Text affectedPD CEN/TR 1459-6:2015TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT CEN/TR 1459-6 August 2015 ICS 53.060 English Version Rough-terrain trucks - Safety requireme
5、nts and verification Part 6: Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain truck This Technical Report was approved by CEN on 6 July 2015. It has been drawn up by the Technical Committee CEN/TC 150. CEN members are the national standards bodies of Austria, Bel
6、gium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz
7、erland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN nationa
8、l Members. Ref. No. CEN/TR 1459-6:2015 E PD CEN/TR 1459-6:2015CEN/TR 1459-6:2015 (E) 2 Contents PageEuropean foreword . 5 Introduction . 6 1 Scope 7 2 Normative references 7 3 Terms and definitions . 7 4 General 8 5 Description of the procedure followed to determine PLrfor SRP/CS of trucks 11 6 Risk
9、 assessment methodology 11 7 Risk Assessment Process 12 7.1 Determination of Machine limits 12 7.2 Hazard identification (5.4 annex B of EN ISO 12100) .14 7.3 Risk evaluation.15 8 Required performance level for SRP/CS of trucks .16 8.1 prEN 1459-1 16 8.2 prEN 1459-2 17 8.3 prEN 1459-3 18 Annex A (in
10、formative) Hazard identification .19 A.1 prEN 1459-1 19 A.2 EN 1459-2 26 A.3 EN 1459-3 30 Annex B (informative) Numerical weighting of Risk Priority Number (RPN) 32 Annex C (informative) Risk priority number and corresponding performance level .33 Annex D (informative) Comparison of risks prEN 1459-
11、1 and EN 1459-234 Annex E (informative) Risk Estimation and Evaluation 38 E.1 Hazard Identification Risk Estimation and Evaluation from 1.1. to 1.7 Operator 38 E.2 Hazard Identification Risk Estimation and Evaluation from 1.1. to 1.7 Co-worker .42 E.3 Hazard Identification Risk Estimation and Evalua
12、tion from 1.1. to 1.7 Bystander .45 E.4 Hazard Identification Risk Estimation and Evaluation from 2.1. to 2.8 Operator 48 E.5 Hazard Identification Risk Estimation and Evaluation from 2.1. to 2.8 Co-worker .51 E.6 Hazard Identification Risk Estimation and Evaluation from 2.1. to 2.8 Bystander .54 E.
13、7 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Operator 57 E.8 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Co-worker .60 E.9 Hazard Identification Risk Estimation and Evaluation from 3.1. to 3.5 Bystander .63 E.10 Hazard Identification Risk Estimati
14、on and Evaluation from 3.6. to 3.9 Operator 66 E.11 Hazard Identification Risk Estimation and Evaluation from 3.6. to 3.9 Co-worker .69 E.12 Hazard Identification Risk Estimation and Evaluation from 3.6. to 3.13 Bystander .72 E.13 Hazard Identification Risk Estimation and Evaluation from 3.10. to 3.
15、13 Operator 76 E.14 Hazard Identification Risk Estimation and Evaluation from 3.10. to 3.13 Co-worker .79 E.15 Hazard Identification Risk Estimation and Evaluation from 4.1. to 4.3 Operator 82 E.16 Hazard Identification Risk Estimation and Evaluation from 4.1. to 4.3 Co-worker .85 E.17 Hazard Identi
16、fication Risk Estimation and Evaluation from 4.1. to 4.3 Bystander .88 E.18 Hazard Identification Risk Estimation and Evaluation from 4.4. to 4.9 Operator 90 E.19 Hazard Identification Risk Estimation and Evaluation from 4.4. to 4.9 Co-worker .93 E.20 Hazard Identification Risk Estimation and Evalua
17、tion from 4.4. to 4.9 bystander 96 E.21 Hazard Identification Risk Estimation and Evaluation from 4.10. to 4.15 Operator 99 E.22 Hazard Identification Risk Estimation and Evaluation from 4.12. to 4.16 Co-worker .102 E.23 Hazard Identification Risk Estimation and Evaluation from 4.12. Bystander 105 E
18、.24 Hazard Identification Risk Estimation and Evaluation from 6.1. to 6.5 Operator 107 PD CEN/TR 1459-6:2015CEN/TR 1459-6:2015 (E) 3 E.25 Hazard Identification Risk Estimation and Evaluation from 6.1. to 6.5 Co-worker . 110 E.26 Hazard Identification Risk Estimation and Evaluation from 6.4. to 6.9 B
19、ystander . 113 E.27 Hazard Identification Risk Estimation and Evaluation from 6.6. to 6.10 Operator . 116 E.28 Hazard Identification Risk Estimation and Evaluation from 6.6. to 6.10 Co-worker . 119 E.29 Hazard Identification Risk Estimation and Evaluation from 6.10. to 6.15 Bystander . 122 E.30 Haza
20、rd Identification Risk Estimation and Evaluation from 6.11. to 6.14 Operator . 125 E.31 Hazard Identification Risk Estimation and Evaluation from 6.11. to 6.14 Co-worker . 128 E.32 Hazard Identification Risk Estimation and Evaluation from 6.15. to 6.18 Operator . 131 E.33 Hazard Identification Risk
21、Estimation and Evaluation from 6.15. to 6.18 Co-worker . 134 E.34 Hazard Identification Risk Estimation and Evaluation from 7.1. to 7.10 Operator . 137 E.35 Hazard Identification Risk Estimation and Evaluation from 7.1. to 7.5 Co-worker . 140 E.36 Hazard Identification Risk Estimation and Evaluation
22、 from 7.1. to 7.8 Bystander . 143 E.37 Hazard Identification Risk Estimation and Evaluation from 7.6. to 7.10 Co-worker . 146 E.38 Hazard Identification Risk Estimation and Evaluation from 8.1. to 8.7 Operator . 149 E.39 Hazard Identification Risk Estimation and Evaluation from 8.1. to 8.4 Co-worker
23、 . 152 E.40 Hazard Identification Risk Estimation and Evaluation from 8.2. to 8.5 Bystander . 155 E.41 Hazard Identification Risk Estimation and Evaluation from 8.8 to 8.12 Operator 158 E.42 Hazard Identification Risk Estimation and Evaluation from 8.5. to 8.8 Co-worker . 161 E.43 Hazard Identificat
24、ion Risk Estimation and Evaluation from 8.9. to 8.12 Co-worker . 164 E.44 Hazard Identification Risk Estimation and Evaluation from 9.1. to 9.6 Co-worker . 167 E.45 Hazard Identification Risk Estimation and Evaluation from 9.1. to 9.4 Bystander . 170 E.46 Hazard Identification Risk Estimation and Ev
25、aluation 10.2 Operator 173 E.47 Hazard Identification Risk Estimation and Evaluation from 10.1 to 10.2 Co-worker 174 E.48 Hazard Identification Risk Estimation and Evaluation 10.2 Bystander . 177 E.49 Hazard Identification Risk Estimation and Evaluation from 18.1 to 18.4 Operator 180 E.50 Hazard Ide
26、ntification Risk Estimation and Evaluation from 18.13 to 18.17 Co-worker 183 E.51 Hazard Identification Risk Estimation and Evaluation from 18.13 to 18.21 Bystander 186 E.52 Hazard Identification Risk Estimation and Evaluation from 18.4 to 18.8 Operator 189 E.53 Hazard Identification Risk Estimation
27、 and Evaluation from 18.18 to 18.22 Co-worker 192 E.54 Hazard Identification Risk Estimation and Evaluation from 18.9 to 18.12 Operator 195 E.55 Hazard Identification Risk Estimation and Evaluation from 18.13 to 18.16 Operator 198 E.56 Hazard Identification Risk Estimation and Evaluation from 19.1 t
28、o 19.4 Operator 201 E.57 Hazard Identification Risk Estimation and Evaluation from 19.9 to 19.13 Co-worker 204 E.58 Hazard Identification Risk Estimation and Evaluation from 19.10 to 19.13 Bystander 207 E.59 Hazard Identification Risk Estimation and Evaluation from 19.5 to 19.16 Operator 210 E.60 Ha
29、zard Identification Risk Estimation and Evaluation from 19.17 to 19.20 Operator 213 E.61 Hazard Identification Risk Estimation and Evaluation from 20.1 to 20.5 Operator 216 E.62 Hazard Identification Risk Estimation and Evaluation from 20.1 to 20.5 Co-worker 219 E.63 Hazard Identification Risk Estim
30、ation and Evaluation from 20.1 to 20.5 Bystander 222 E.64 Hazard Identification Risk Estimation and Evaluation from 20.6 to 20.10 Operator 225 E.65 Hazard Identification Risk Estimation and Evaluation from 20.6 to 20.10 Co-worker 228 E.66 Hazard Identification Risk Estimation and Evaluation from 20.
31、6 to 20.10 Bystander 231 E.67 Hazard Identification Risk Estimation and Evaluation from 20.11 to 20.15 Operator 234 E.68 Hazard Identification Risk Estimation and Evaluation from 20.11 to 20.15 Co-worker 237 E.69 Hazard Identification Risk Estimation and Evaluation from 20.11 to 20.15 Bystander 240
32、E.70 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.5 Operator 243 E.71 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.4 Co-worker 246 E.72 Hazard Identification Risk Estimation and Evaluation from 21.1 to 21.3 Bystander 249 E.73 Hazard Identification Risk
33、 Estimation and Evaluation from 21.6 to 21.9 Operator 252 E.74 Hazard Identification Risk Estimation and Evaluation from 21.5 to 21.9 Co-worker 255 E.75 Hazard Identification Risk Estimation and Evaluation from 21.4 to 21.6 Bystander 258 E.76 Hazard Identification Risk Estimation and Evaluation from
34、 22a.1 to 22a.5 Operator 261 E.77 Hazard Identification Risk Estimation and Evaluation from 22a.1 to 22a.5 Co-worker 264 E.78 Hazard Identification Risk Estimation and Evaluation from 22a.1 to 22a.4 Bystander 267 E.79 Hazard Identification Risk Estimation and Evaluation from 22a.6 to 22a.10 Operator
35、 270 E.80 Hazard Identification Risk Estimation and Evaluation from 22a.6 to 22a.10 Co-worker 273 E.81 Hazard Identification Risk Estimation and Evaluation from 22a.7 to 22a.10 Bystander 276 E.82 Hazard Identification Risk Estimation and Evaluation from 22b.1 to 22b.4 Operator 279 E.83 Hazard Identi
36、fication Risk Estimation and Evaluation from 22b.1 to 22b.4 Co-worker . 282 E.84 Hazard Identification Risk Estimation and Evaluation from 22b.7 to 22b.9 Bystander . 285 E.85 Hazard Identification Risk Estimation and Evaluation from 22b.5 to 22b.8 Operator 288 PD CEN/TR 1459-6:2015CEN/TR 1459-6:2015
37、 (E) 4 E.86 Hazard Identification Risk Estimation and Evaluation from 22b.5 to 22b.8 Co-worker291 E.87 Hazard Identification Risk Estimation and Evaluation from 22b.10 to 22b.12 Bystander 294 E.88 Hazard Identification Risk Estimation and Evaluation from 22b.9 to 22b.12 Operator 297 E.89 Hazard Iden
38、tification Risk Estimation and Evaluation from 22b.9 to 22b.13 Co-worker300 E.90 Hazard Identification Risk Estimation and Evaluation from 22b.13 to 22b.15 Operator 303 E.91 Hazard Identification Risk Estimation and Evaluation from 22b.14 to 22b.18 Co-worker .306 E.92 Hazard Identification Risk Esti
39、mation and Evaluation from 22b.16 to 22b.18 Operator 309 E.93 Hazard Identification Risk Estimation and Evaluation from 22c.1 to 22c.3 Operator.312 E.94 Hazard Identification Risk Estimation and Evaluation from 22c.1 to 22c.3 Co-worker 315 E.95 Hazard Identification Risk Estimation and Evaluation fr
40、om 22c.3 to 22c.4 Bystander 318 E.96 Hazard Identification Risk Estimation and Evaluation from 22c.4 to 22c.6 Operator.321 E.97 Hazard Identification Risk Estimation and Evaluation from 22c.4 to 22c.6 Co-worker 324 E.98 Hazard Identification Risk Estimation and Evaluation from 22d.1 to 22d.6 Operato
41、r 327 E.99 Hazard Identification Risk Estimation and Evaluation from 22d.1 to 22d.6 Co-worker330 E.100 Hazard Identification Risk Estimation and Evaluation from 22d.3 to 22d.4 Bystander 333 Bibliography 342 PD CEN/TR 1459-6:2015CEN/TR 1459-6:2015 (E) 5 European foreword This document (CEN/TR 1459-6:
42、2015) has been prepared by Technical Committee CEN/TC 150 “Industrial Trucks - Safety”, the secretariat of which is held by BSI. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for
43、identifying any or all such patent rights. EN 1459 consists of the following parts, under the general title Rough-terrain trucks Safety requirements and verification: Part 1: Variable-reach trucks Part 2: Slewing variable-reach trucks Part 3: Interface between the variable-reach truck and the work p
44、latform Part 4: Additional requirements for variable reach trucks handling freely suspended loads Part 5: Additional requirements for attachments and attachment interface Part 6: Application of EN ISO 13849-1 to slewing and non-slewing variable-reach rough-terrain trucks PD CEN/TR 1459-6:2015CEN/TR
45、1459-6:2015 (E) 6 Introduction This Technical Report has been prepared to explain the rationale used to determine the minimum required Performance Levels for rough terrain variable reach trucks as listed in EN 1459 series. It is intended to provide solid basis to the Performance Level Required (PLr)
46、 required for the Safety Related Part of Control System (SRP/CS) referred to in prEN 1459-1, EN 1459-2 and EN 1459-3. The PLrhave been defined by using approaches from appropriate standards for safety of machinery and proven general principles for design. The methodology described in this Technical
47、Report may be used by other Technical Committees to assess the risk and determine PLrfor machines covered by other type C-standards. PD CEN/TR 1459-6:2015 CEN/TR 1459-6:2015 (E) 7 1 Scope This Technical Report describes the risk assessment methodology followed to determine the Performance Level requ
48、ired (PLr), as defined in EN ISO 13849-1:2008, for specific safety related parts of control system (SRP/CS) of rough-terrain variable-reach trucks covered by prEN 1459-1, EN 1459-2 and EN 1459-3. This Technical Report does not apply to SRP/CS that includes no electrical/electronic components. NOTE I
49、t is the intention of CEN TC150 WG2 to use the same methodology to develop future standards (e.g. further parts of EN 1459). 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. prEN 1459-1:2015, Rough-terrain trucks Safety requirements and verification Part 1: Variable-reach trucks EN 1459-2:2015 Roug
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