CEMA 201-2006 Safety Label Brochure.pdf

1、CEMA BROCHURE NO. 201, SECOND EDITION 2006 - Current as of April 2011 Safety Label Brochure Risk of Electrical Shock More than one disconnect switch may be required to de-energize the equipment before servicing CVR950024 Moving equipment can cause severe injury KEEP AWAY CHR931005 Climbing, sitting,

2、 walking or riding on conveyor at any time will cause severe injury or death KEEP OFF CHR930004 Climbing, sitting, walking or riding on conveyor at any time will cause severe injury or death KEEP OFF DANGER WARNING CAUTION Conveyor Equipment Manufacturers Association http:/www.cemanet.org http:/www.

3、cemanet.org http:/www.cemanet.orgForeword This safety label brochure has been prepared by the Safety label Committee of the Conveyor Equipment Manufacturers Association (CEMA) as a service to users, designers, specifiers, and manufacturers of Bulk Handling conveyors, Unit Handling conveyors, Palleti

4、zers, Pneumatic conveors, Screw conveyors, and related equipment. The purpose of this brochure is to provide, for members and non-members, guidelines for the selection and application of safety labels for use on conveyors and related material handling equipment. This program is intended as a volunta

5、ry guide and should be incorporated into a comprehensive safety program by users of conveyors and related equipment. Contents and PDF Page Introduction 3 Relation to American National Standards 3 Label Duty Chart 4 Label Components and Meanings 5 Labels Sorted by Classification 6 Labels and Recommen

6、ded Application 12 Placement Guidelines 24 Complementing Safety Posters 41 To order labels contact: Conveyor Equipment Manufacturers Association 6724 Lone Oak Blvd. Naples, Florida 34109 T elephone: 239-514-3441 Fax: 239-514-3470 Web Site: http:/www.cemanet.orgIntroduction Safety is a prime consider

7、ation in the design, manufacture, installation, use, and maintenance of conveyors. It is well recognized that in many instances, safety labels can increase operator and maintenance personnel awareness of the inherent hazards involved in conveyors or other types of moving equipment. The process of de

8、signing and installing conveyors should be supervised by qualified personnel. The operation and maintenance of conveyors should also be performed and supervised by personnel trained to safely do so. The purpose of this brochure is to provide guidelines for the selection and application of safety lab

9、els for use on conveyors and related equipment. As part of the conveyor users comprehensive safety programs, the users of conveyors shall inspect and review safety labels to insure their integrity and maximize their effectiveness in injury prevention. Relation to American National Standards Current

10、standards are cited as references for the development of these guidelines. Reference to these standards does not constitute inclusion of the complete text of such standards as part of these guidelines. ANSI Z535.1 . SAFETY COLOR CODE ANSI Z535.2 . ENVIRONMENTAL AND FACILITY SAFETY SIGNS ANSI Z535.2

11、. CRITERIA FOR SAFETY SYMBOLS ANSI Z535.4 . PRODUCT SAFETY SIGNS AND LABELS ANSI Z535.5 . ACCIDENT PREVENTION TAGS ASME B20.1 . SAFETY STANDARD FOR CONVEYORS AND RELATED EQUIPMENT ASME B15.1 . SAFETY STANDARD FOR MECHANICALLY POWERED TRANSMISSION APPARATUSCEMA SAFETY LABEL SPECIFICATIONS MARCH 2011

12、Regular Duty Labels These labels are intended for interior use. Face Stock: 4 mil white vinyl (high tack perm) 50# Adhesive: I406-K, Permanent Adhesive Laminate: 1 mil clear Polyprolene Laminate Ink: UV resistant inks Temperature Service Range: ( - ) 65 to ( + ) 200 degrees Temperature Application:

13、( + ) 35 degrees Surfaces: High adhesion to most difficult substrates, especially plastics. Severe Duty Labels These labels are intended for exterior use. Face Stock: 4 mil white vinyl (high tack perm) 50# Adhesive: I406-K, Permanent Adhesive Laminate: 1.42 clear UV resistant Polyester Laminate Ink:

14、 UV resistant inks Temperature Service Range: ( - ) 40 to ( + ) 200 degrees Temperature Application: ( + ) 50 degrees Surfaces: Heat resistance, dimensional stability, outdoor use, weather resistance.Adheres to Stainless Steel, Aluminum, Painted surfaces.Application InstructionsProper procedures sho

15、uld be used in applying these or any other labels. 1. Insure that the surface is cleaned and free of dirt, dust, grease, and moisture. 2. If the surface is painted, insure that the paint is dry. 3. Surface temperature above 40 degrees F . 4. Press the label on after applying it to the surface. One o

16、r more passes over the label with a sponge or rubber roller will insure that the glue is in good contact with the majority of the surface to which it is expected to adhere. CEMA Safety Labels can be purchase through the CEMA Online Store http:/ Safety Label Meanings ANSI Z535.4 - P roduct Safety Sig

17、ns and Labels SIGNAL WORD The word or words that designate a degree or level of hazard seriousness. The signal words for product safety signs are DANGER, WARNING , and CAUTION. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This sig

18、nal word is to be limited to the most extreme situations. WARNING: Indicates potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also

19、 be used to alert against unsafe practices. NOTE: DANGER or WARNING should not be considered for property damage accidents unless personal injury risk appropriate to those levels is also involved. CAUTION is permitted for property - damage - only accidents. SYMBOL / PICTORIAL A graphic representatio

20、n intended to convey a message without the use of words. It may represent a hazard, a hazardous situation, a precaution to avoid a hazard, a result of not avoiding a hazard, or any combination of these messages. WORD MESSAGE Consists of two parts. The first section describes the hazard. The second s

21、ection instructs what to do or not do to avoid the hazard. WORD MESSAGE Part One Part Two SIGNAL WORD SYMBOL or PICTORIAL CEMA LABEL NUMBER http:/www.cemanet.orgCEMA Safety Label Classifications DANGER LABELS Indicates an imminently hazardous situation which, if not avoided, will result in death or

22、serious injury. This signal word is to be limited to the most extreme situations. WARNING LABELS Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION LABELS Indicates a potentially hazardous situation which, if not avoided, may result in

23、 minor or moderate injury. It may also be used to alert against unsafe practices.CEMA Safety Label Classifications CHR930003 Hazardous voltage will cause severe injury or death LOCK OUT POWER before servicing CHR930003 (5“ Wide x 2 1/2“ High) CHR930004 (5“ WIDE X 2 1/2“ HIGH) Moving parts will cause

24、 severe injury KEEP AWA Y CHS950017 (5“ WIDE X 2 1/2“ HIGH) CHS950017 Hazardous Condition Entry will result in severe injury or death LOCK OUT POWER AND BLOCK HOIST before servicing CVR940019 (3“ Wide x 6“ High) CVR940019 DANGER LABELS Indicates an imminently hazardous situation which, if not avoide

25、d, will result in death or serious injury. This signal word is to be limited to the most exteme situations. http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org Climbing, sitting, walking or riding on conveyor at any time will cause severe injury or death KEEP OFF CHR930004 http:/www.ce

26、manet.org CHR930004-W (5“ WIDE X 1 1/2“ HIGH) Climbing, sitting, walking or riding on conveyor at any timewill cause severe injury or death KEEP OFF CHR930004-W http:/www.cemanet.org DANGERExposed moving parts can cause severe injury LOCK OUT POWER before removing guard CHR930001 CHS930001 (5“Wide x

27、 2 1/2“ High) CHR930001 CHR930002 (5“Wide x 2 1/2“ High) Equipment starts automatically - can cause severe injury KEEP AWA Y CHR930002 WARNING LABELS Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. http:/www.cemanet.org http:/www.cemanet.or

28、g WARNING Exposed screw and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing CHR930011 (5“Wide x 2 1/2“ High) CHR930011 Exposed moving parts can cause severe injury LOCKOUT POWER before servicing CHS950013 (5“Wide x 2 1/2“ High) CHS950013 Exposed moving parts ca

29、n cause severe injury LOCK OUT POWER before servicing CHS950021 (5“Wide x 2 1/2“ High) CHS950021 CHS950016 (5“Wide x 2 1/2“ High) Servicing while pressurized can cause severe injury LOCK OUT source and RELIEVE PRESSURE before servicing CHS950016 http:/www.cemanet.org http:/www.cemanet.org http:/www.

30、cemanet.org http:/www.cemanet.org Exposed conveyors and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing CHR930010 (5“Wide x 2 1/2“ High) CHR930010 http:/www.cemanet.org Moving equipment can cause severe injury KEEP AWA Y CHR931005 (5“Wide x 2 1/2“ High) CHR9310

31、05 Servicing moving or energized equipment can cause severe injury LOCK OUT POWER before servicing CHR930009 (5“Wide x 2 1/2“ High) CHR930009 http:/www.cemanet.org http:/www.cemanet.org CHR930002-W (5“ WIDE X 1 1/2“ HIGH) Equipment starts automatically - Can cause severe injury KEEP AWA Y CHR930002-

32、W http:/www.cemanet.org WARNINGExposed screw and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing CVS930011 (3“ Wide x 6“ High) CVS930011 CVS930010 (3“ Wide x 6“ High) Exposed conveyors and moving parts can cause severe injury LOCK OUT POWER before removing cove

33、r or servicing CVS930010 WARNING LABELS . Continued http:/www.cemanet.org http:/www.cemanet.org Rotating shaft can cause severe injury Keep hair and loose clothing away CHR951023 (5“Wide x 2 1/2“ High) CHS950023 http:/www.cemanet.org Guard Removed Risk of severe injury DO NOT OPERATE Without guard C

34、HR000025 (5“Wide x 2 1/2“ High) CHR000025 Walking or standing on conveyor covers or gratings can cause severe injury STA Y OFF CHS991026 (5“Wide x 2 1/2“ High) CHS991026 Servicing while pressurized can cause severe injury LOCK OUT source and RELIEVE PRESSURE before servicing CHS950022 (5“Wide x 2 1/

35、2“ High) CHS950022 http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org Operating conveyor without lineshaft guard can cause severe injury. KEEP GUARD IN PLACE CHS050027 (5“Wide x 2 1/2“ High) CHR050027 http:/www.cemanet.org Exposed moving parts can cause severe injury LOCK OUT POWER be

36、fore removing guard CVS950020 (3“ Wide x 6“ High) CVS950020 Exposed buckets and moving parts can cause severe injury LOCK OUT POWER before removing cover or servicing CVS930012 (3“ Wide x 6“ High) CVS930012 http:/www.cemanet.org http:/www.cemanet.orgDo not enter Hazardous Area Authorized personnel o

37、nly CHR930006 (5“Wide x 2 1/2“ High) CHR930006 CHS060028 CHS060028 (5“Wide x 2 1/2“ High) Insure Skirting System is properly adjusted Failure to properly install, inspect, adjust and maintain this system may result in spillage, dust, downtime, equipment damage, or personal injury. HOT SURFACE Contac

38、t with skin may cause burns DO NOT TOUCH CHS950018 (5“Wide x 2 1/2“ High) CAUTION CHS950018 CHS060029 CHS060029 (5“Wide x 2 1/2“ High) Insure Belt Cleaning and Scraping System is properly set Failure to properly install, inspect, adjust and maintain this system may result in spillage, dust, downtime

39、, equipment damage, or personal injury. Trip HazardBe AlertWatch your step CHR930008 (5“Wide x 2 1/2“ High) CHR930008 CHR930007 (5“Wide x 2 1/2“ High) Low ClearanceBe Alert CHR930007 CAUTION LABELS Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate inj

40、ury. It may also be used to alert against unsafe practices. CHS950014 (5“Wide x 2 1/2“ High) Hazardous noise level Ear protection required in this area CHS950014 CHS950015 (5“Wide x 2 1/2“ High) Hazardous environment Respiratory protection required Authorized personnel only CHS950015 http:/www.ceman

41、et.org http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.orgCHS060031 CHS060031 (5“Wide x 2 1/2“ High) Insure Belt is properly tracking and aligned Failure to properly install, inspect, adjust and mai

42、ntain this system may result in spillage, dust, downtime, equipment damage, or personal injury. Risk of Electrical Shock More than one disconnect switch may be required to de-energize the equipment before servicing CVR950024 (3“ Wide x 6“ High) CVR950024 CAUTION LABELS . Continued CHS060030 CHS06003

43、0 (5“Wide x 2 1/2“ High) Insure Impact Cradle is properly set Failure to properly install, inspect, adjust and maintain this system may result in spillage, dust, downtime, equipment damage, or personal injury. http:/www.cemanet.org http:/www.cemanet.org http:/www.cemanet.orgCEMA Safety Label Recomme

44、nded ApplicationCEMA Safety Label Recommended Application Exposed moving parts can cause severe injury LOCK OUT POWER before removing guard WARNING CH_930001 CHR930001 CHS930001 (5”Wide x 2 1/2” High) PURPOSE: To be placed on removable guards to warn that operation of the machinery with guards remov

45、ed would expose chains, belts, gears, shafts, pulleys, couplings, etc. which create hazards. Equipment starts automatically - cam cause severe injury KEEP AWAY WARNING CHR930002 CHR930002 (5”Wide x 2 1/2” High) General warning to personnnel that a conveyors moving parts, which operate unguarded by n

46、ecessity of function, i.e. belts, rollers, terminal pulleys, etc., create hazards to be avoided. For example, conveyors that stop and start by automatic control near operator work stations would use this label. Hazardous voltage will cause severe injury or death LOCK OUT POWER before servicing DANGE

47、R CHR930003 CHR930003 (5”Wide x 2 1/2” High) To be placed on removable guards to warn that operation of the machinery with guards removed would expose chains, belts, gears, shafts, pulleys, couplings, etc. which create hazards. PURPOSE: PURPOSE: http:/www.cemanet.org http:/www.cemanet.org http:/www.

48、cemanet.orgCEMA Safety Labels Recommended Application Moving equipment can cause severe injury KEEP AWAY WARNING CHR931005 CHR931005 (5”Wide x 2 1/2” High) To be located on conveyors where there are exposed moving parts which must be unguarded to facilitate function, i.e. rollers, pulleys, shafts, c

49、hains, etc. Climbing, sitting, walking, or riding on conveyor at any time will cause severe injury or death KEEP OFF DANGER CHR930004 CHR930004 (5”Wide x 2 1/2” High) To be placed on 20 foot centers, maximum, along conveyors that provide surfaces and profiles attractive, but hazardous, for climbing, sitting, walking, or riding. Do not enter Hazardous area Authorized personnel only CAUTION CHR930006 To be placed at entrances to enclosed areas which would expose personnel to operational or environmental hazards