CEN TR 16251-2016 Railway applications - Environmental conditions - Design guidance for rolling stock.pdf

1、BSI Standards PublicationRailway applications Environmental conditions Design guidance for rolling stockPD CEN/TR 16251:2016National forewordThis Published Document is the UK implementation of CEN/TR 16251:2016.The UK participation in its preparation was entrusted by TechnicalCommittee RAE/4, Railwa

2、y Applications - Rolling stock systems, to PanelRAE/4/-/5, Railway applications - Environmental conditions.When speeds in km/h require unit conversion for use in the UK, users areadvised to use equivalent values rounded to the nearest whole number.The use of absolute values for converted units shoul

3、d be avoided in thesecases. Please refer to the table below for agreed conversion figures:A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract. Users are responsible for

4、 its correct application.PUBLISHED DOCUMENTPD CEN/TR 16251:2016INS, RST and ENE speed conversionskm/h mph21315310 515 1020 1030 2040 2550 3060 4080 50100 60120 75140 90150 95160 100170 105180 110190 120200 125220 135225 140230 145250 155280 175300 190320 200350 220360 225National forewordThis Publis

5、hed Document is the UK implementation of CEN/TR 16251:2016.The UK participation in its preparation was entrusted by TechnicalCommittee RAE/4, Railway Applications - Rolling stock systems, to PanelRAE/4/-/5, Railway applications - Environmental conditions.When speeds in km/h require unit conversion f

6、or use in the UK, users areadvised to use equivalent values rounded to the nearest whole number.The use of absolute values for converted units should be avoided in thesecases. Please refer to the table below for agreed conversion figures:A list of organizations represented on this committee can be o

7、btained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract. Users are responsible for its correct application.PUBLISHED DOCUMENTPD CEN/TR 16251:2016INS, RST and ENE speed conversionskm/h mph10 515 1020 1030 2040 2550 3060 4080 50100 6012

8、0 75140 90150 95160 100170 105180 110190 120200 125220 135225 140230 145250 155280 175300 190320 200350 220360 225A list of organizations represented on this panel can be obtained on request to its secretary. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 58

9、0 74087 9ICS 45.060.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This Published Document was published under the authority of theStandards Policy and Strategy Committee on 31 March 2016.Amendments/corrigenda issued since publicationDate Text affectedPUBLISHED DOC

10、UMENT PD CEN/TR 16251:2016TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT CEN/TR 16251 February 2016 ICS 45.060.01 English Version Railway applications - Environmental conditions - Design guidance for rolling stock Applications ferroviaires - Conditions denvironnement - Lignes directrices pou

11、r la conception du matriel roulant Bahnanwendungen - Umweltbedingungen - Konstruktionsempfehlungen fr Schienenfahrzeuge This Technical Report was approved by CEN on 15 January 2015. It has been drawn up by the Technical Committee CEN/TC 256.CEN members are the national standards bodies of Austria, B

12、elgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Swi

13、tzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN natio

14、nal Members. Ref. No. CEN/TR 16251:2016 EPD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 2 Contents Page European foreword . 5 Introduction 6 1 Scope 6 2 Normative references 6 3 Terms and definitions . 6 4 Overview List of covered topics 8 5 Design guidance for vehicle . 9 5.1 General 9 5.2 Temperature r

15、elated . 9 5.3 Snow and ice related 9 5.3.1 Ice related 9 5.3.2 Snow related . 9 5.3.3 Anti-icing and de-icing . 10 5.4 Humidity related 10 5.4.1 General . 10 5.4.2 Test description 11 5.4.3 Evaluation criteria . 11 5.5 Thermal insulation 12 5.6 Mechanical fixations of inner structures to the car bo

16、dy, have to be thermally interrupted by insulating spacers to avoid thermal bridges. Collision with animals . 12 5.7 Condensation . 12 5.7.1 General . 12 5.7.2 Recommendations . 13 5.7.3 Test description 13 5.7.4 Evaluation criteria . 13 6 Design guidance for sub systems 13 6.1 Snow plough . 13 6.1.

17、1 General . 13 6.1.2 Design guidance 13 6.1.3 Proposal for evaluation . 14 6.2 Bogie and running gear 16 6.2.1 General . 16 6.2.2 Winter conditions 16 6.2.3 Summer conditions . 16 6.2.4 Design guidance 16 6.3 Brake components integrated in bogie 18 6.3.1 General . 18 6.3.2 Design guidance 18 6.3.3 P

18、roposal for evaluation . 19 6.4 Compressed air . 21 6.4.1 General . 21 6.4.2 Design guidance 21 6.5 Sanding equipment 21 6.5.1 General . 21 PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 3 6.5.2 Design guidance 22 6.5.3 Proposal for evaluation 22 6.6 Suspension level control system . 23 6.6.1 General . 2

19、3 6.6.2 Design guidance 23 6.6.3 Proposal for evaluation 23 6.7 Tilting system . 23 6.7.1 General . 23 6.7.2 Design guidance 24 6.7.3 Proposal for evaluation 24 6.8 Flange lubrication system . 24 6.8.1 General . 24 6.8.2 Design guidance 25 6.9 Windscreen . 25 6.9.1 General . 25 6.9.2 Design guidance

20、 25 6.9.3 Proposal for evaluation 25 6.10 Side mirrors/cameras . 27 6.10.1 General . 27 6.10.2 Design guidance 27 6.10.3 Proposal for evaluation 27 6.11 Lights . 28 6.11.1 General . 28 6.11.2 Design guidance 28 6.11.3 Proposal for evaluation 28 6.12 Horns . 29 6.12.1 General . 29 6.12.2 Design guida

21、nce 29 6.13 Doors . 30 6.13.1 General . 30 6.13.2 Design guidance 30 6.13.3 Proposal for evaluation 30 6.14 Moveable steps 31 6.14.1 General . 31 6.14.2 Design guidance 31 6.14.3 Proposal for evaluation 31 6.15 Pantograph 32 6.15.1 General . 32 6.15.2 Design guidance 32 6.15.3 Proposal for evaluatio

22、n 33 6.16 Automatic couplers 33 6.16.1 General . 33 6.16.2 Design guidance 34 6.16.3 Proposal for evaluation 34 6.17 Cooling systems . 35 6.17.1 General . 35 6.17.2 Design guidance 35 6.17.3 Proposal for evaluation 35 6.18 Traction 36 6.18.1 General . 36 6.18.2 Design guidance 36 6.19 Battery 37 6.1

23、9.1 General . 37 PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 2 Contents Page European foreword . 5 Introduction 6 1 Scope 6 2 Normative references 6 3 Terms and definitions . 6 4 Overview List of covered topics 8 5 Design guidance for vehicle . 9 5.1 General 9 5.2 Temperature related . 9 5.3 Snow and

24、ice related 9 5.3.1 Ice related 9 5.3.2 Snow related . 9 5.3.3 Anti-icing and de-icing . 10 5.4 Humidity related 10 5.4.1 General . 10 5.4.2 Test description 11 5.4.3 Evaluation criteria . 11 5.5 Thermal insulation 12 5.6 Mechanical fixations of inner structures to the car body, have to be thermally

25、 interrupted by insulating spacers to avoid thermal bridges. Collision with animals . 12 5.7 Condensation . 12 5.7.1 General . 12 5.7.2 Recommendations . 13 5.7.3 Test description 13 5.7.4 Evaluation criteria . 13 6 Design guidance for sub systems 13 6.1 Snow plough . 13 6.1.1 General . 13 6.1.2 Des

26、ign guidance 13 6.1.3 Proposal for evaluation . 14 6.2 Bogie and running gear 16 6.2.1 General . 16 6.2.2 Winter conditions 16 6.2.3 Summer conditions . 16 6.2.4 Design guidance 16 6.3 Brake components integrated in bogie 18 6.3.1 General . 18 6.3.2 Design guidance 18 6.3.3 Proposal for evaluation .

27、 19 6.4 Compressed air . 21 6.4.1 General . 21 6.4.2 Design guidance 21 6.5 Sanding equipment 21 6.5.1 General . 21 PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 3 6.5.2 Design guidance 22 6.5.3 Proposal for evaluation 22 6.6 Suspension level control system . 23 6.6.1 General . 23 6.6.2 Design guidance

28、23 6.6.3 Proposal for evaluation 23 6.7 Tilting system . 23 6.7.1 General . 23 6.7.2 Design guidance 24 6.7.3 Proposal for evaluation 24 6.8 Flange lubrication system . 24 6.8.1 General . 24 6.8.2 Design guidance 25 6.9 Windscreen . 25 6.9.1 General . 25 6.9.2 Design guidance 25 6.9.3 Proposal for e

29、valuation 25 6.10 Side mirrors/cameras . 27 6.10.1 General . 27 6.10.2 Design guidance 27 6.10.3 Proposal for evaluation 27 6.11 Lights . 28 6.11.1 General . 28 6.11.2 Design guidance 28 6.11.3 Proposal for evaluation 28 6.12 Horns . 29 6.12.1 General . 29 6.12.2 Design guidance 29 6.13 Doors . 30 6

30、.13.1 General . 30 6.13.2 Design guidance 30 6.13.3 Proposal for evaluation 30 6.14 Moveable steps 31 6.14.1 General . 31 6.14.2 Design guidance 31 6.14.3 Proposal for evaluation 31 6.15 Pantograph 32 6.15.1 General . 32 6.15.2 Design guidance 32 6.15.3 Proposal for evaluation 33 6.16 Automatic coup

31、lers 33 6.16.1 General . 33 6.16.2 Design guidance 34 6.16.3 Proposal for evaluation 34 6.17 Cooling systems . 35 6.17.1 General . 35 6.17.2 Design guidance 35 6.17.3 Proposal for evaluation 35 6.18 Traction 36 6.18.1 General . 36 6.18.2 Design guidance 36 6.19 Battery 37 6.19.1 General . 37 PD CEN/

32、TR 16251:2016CEN/TR 16251:2016 (E) 4 6.19.2 Design guidance 37 6.20 Toilet and water systems 38 6.20.1 General . 38 6.20.2 Design guidance 38 6.20.3 Proposal for evaluation . 38 6.21 External cabinets, boxes for equipment, cables and connectors 40 6.21.1 General . 40 6.21.2 Design guidance 40 6.21.3

33、 Proposal for evaluation . 40 Annex A (informative) Examples of protection for electrical and pneumatic connections . 41 Annex B (informative) Examples for snow ploughs 43 Bibliography . 45 PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 5 European foreword This document (CEN/TR 16251:2016) has been prepa

34、red by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all suc

35、h patent rights. PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 4 6.19.2 Design guidance 37 6.20 Toilet and water systems 38 6.20.1 General . 38 6.20.2 Design guidance 38 6.20.3 Proposal for evaluation . 38 6.21 External cabinets, boxes for equipment, cables and connectors 40 6.21.1 General . 40 6.21.2 D

36、esign guidance 40 6.21.3 Proposal for evaluation . 40 Annex A (informative) Examples of protection for electrical and pneumatic connections . 41 Annex B (informative) Examples for snow ploughs 43 Bibliography . 45 PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 5 European foreword This document (CEN/TR 16

37、251:2016) has been prepared by Technical Committee CEN/TC 256 “Railway applications”, the secretariat of which is held by DIN. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for id

38、entifying any or all such patent rights. PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 6 Introduction In this Technical Report, environmental conditions are related to climate and big animals. Separately and in combination environmental conditions can represent considerable challenges to the railway sec

39、tor as availability, economy, reputation and safety can be severely affected. Both severe summer and winter conditions occur, and more intense weather is predicted for the future. The intention of this Technical Report is to help reduce technical risks related to environmental conditions. All tests

40、of the different clauses in this Technical Report can be performed either in a climate chamber or on track, if the corresponding test conditions are given. 1 Scope This Technical Report gives guidance for designing rolling stock for its specified ranges of environmental conditions according to EN 50

41、125-1. This guidance covers environmental conditions in Europe. The relevant clauses for the particular vehicle should be chosen and described in the vehicle specification. Depending on the ranges selected, design and/or testing provisions described in this Technical Report should be taken into acco

42、unt. This Technical Report is a collection of existing test descriptions and design guidance based on long lasting experience of operators, test centres and industry. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensabl

43、e for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 50125-1, Railway applications Environmental conditions for equipment Part 1: Equipment on board rolling stock 3 Te

44、rms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 environmental conditions physical, chemical or biological conditions external to a product to which it is subject at a certain time SOURCE: EN 50125-1 3.2 winter conditions conditions with temperatu

45、res below freezing point of water, where snow and ice can accumulate on the vehicle 3.3 summer conditions conditions with temperatures above 35 C in addition to intensive solar radiation and hot ballast effect PD CEN/TR 16251:2016CEN/TR 16251:2016 (E) 7 3.4 ice is considered as glaze ice or clear ic

46、e Note 1 to entry: It tends to accumulate rapidly and is very hard and therefore more difficult to remove. Such ice forms when large drops of water strike and spread over a surface whose temperature is below the freezing point. Mechanical components and the windscreen are elements typically tested w

47、ith ice. For the test, a certain thickness of the ice layer is defined. 3.5 dry snow form of precipitation where tiny ice crystals bond together into flakes, which have little to no liquid water content and a particle size of about 20 m MVD (Median Volumetric Diameter) Note 1 to entry: The density o

48、f this snow is about 200 kg/m3and can go up to 350 kg/m3if wind pressed. Note 2 to entry: The snow intensity in kg/m3is defined. 3.6 wet snow form of precipitation where tiny ice crystals bond together into flakes, which have a high liquid content and a particle size of 50 m or more Note 1 to entry:

49、 The density of this snow is about 350 kg/m3to 500 kg/m3. Note 2 to entry: The snow intensity in kg/m3is defined. 3.7 rain precipitation in the form of water drops; both the amount that falls and the actual falling action of the water drops are often called rainfall Note 1 to entry: Rain intensity is measured in mm/min. Note 2 to entry: This standard does not scope with tests concerning water tightness of the vehicle and components. 3.8 condensation precipitation of water vapour on a surface when the surface temperature is lower than the dew point tempera