CSA W55 3-2008 Certification of companies for resistance welding of steel and aluminum (Second Edition).pdf

1、W55.3-08(reaffirmed 2013)Certification of companies for resistance welding of steel and aluminumLegal Notice for StandardsCanadian Standards Association (CSA) standards are developed through a consensus standards development process approved by the Standards Council of Canada. This process brings to

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17、nt or make any copies of the contents hereof, and if you do make such copies, you are required to destroy them immediately. Use of this document constitutes your acceptance of the terms and conditions of this Legal Notice.Standards Update ServiceW55.3-08October 2008Title: Certification of companies

18、for resistance welding of steel and aluminumPagination: 26 pages (vi preliminary and 20 text), each dated October 2008To register for e-mail notification about any updates to this publicationgo to shop.csa.caclick on CSA Update ServiceThe List ID that you will need to register for updates to this pu

19、blication is 2017994.If you require assistance, please e-mail techsupportcsagroup.org or call 416-747-2233.Visit CSA Groups policy on privacy at csagroup.org/legal to find out how we protect your personal information.Published in October 2008 by Canadian Standards AssociationA not-for-profit private

20、 sector organization5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N61-800-463-6727 416-747-4044Visit our Online Store at www.ShopCSA.caW55.3-08Certification of companies for resistance welding of steel and aluminumCSA Standard100%ISBN 978-1-55436-702-3Technical Editor: Jeremy Fishe

21、r Canadian Standards Association 2008All rights reserved. No part of this publication may be reproduced in any form whatsoever without the prior permission of the publisher.To purchase CSA Standards and related publications, visit CSAs Online Store at www.ShopCSA.ca or call toll-free 1-800-463-6727

22、or 416-747-4044.The Canadian Standards Association (CSA) prints its publications on Rolland Enviro100, which contains 100% recycled post-consumer fibre, is EcoLogo and Processed Chlorine Free certified, and was manufactured using biogas energy.October 2008 iiiContents Canadian Standards AssociationC

23、ertification of companies forresistance welding of steel and aluminumTechnical Committee on Certification of Companies for the Welding of Steel and Aluminum ivPreface vi1Scope 12 Reference publications 13 Definitions 24 Administration 24.1 General 24.2 Certification of companies 34.3 Qualification o

24、f personnel 44.4 Welding procedure specifications and welding procedure data sheets 45 Requirements for certification 45.1 General 45.2 Divisions 55.3 Application for certification 55.4 Personnel 55.5 Reporting of changes 56 Requirements for personnel 66.1 Welding engineer 66.1.1 General 66.1.2 Duti

25、es 66.1.3 Documentation 66.1.4 Qualifications 66.2 Welding supervisor 76.3 Welding operators 87 Welding procedure specifications and data sheets 88 Quality assurance/quality control 88.1 Welding quality system 88.2 Welding quality records 98.3 Process control 98.3.1 General 98.3.2 Routine check 98.3

26、.3 Periodic testing 98.3.4 Measuring devices 108.3.5 Mock-up testing 108.3.6 Product inspection 108.3.7 Repairs 108.4 Qualification tests for welding equipment 10AnnexesA (informative) Bibliography 11B (informative) Welding engineers report 12C (informative) Guidelines for establishing welding proce

27、dure specifications for resistance welding 13D (informative) Sample resistance welding procedure data sheets 16W55.3-08 Canadian Standards Associationiv October 2008Technical Committee on Certification of Companies for the Welding of Steel and AluminumH.A. Krentz Calgary, Alberta ChairK. Chessman M(

28、b) alignment with CSA W47.1, including introduction of three divisions of certification; and(c) editing of the terminology to bring this Standard in line with other CSA Standards and with the terms and definitions of the American Welding Society.This Standard stipulates the minimum requirements that

29、 a company must meet and adhere to in order to obtain and maintain certification in the area of resistance welding. Certification is granted by the Canadian Welding Bureau, the administrative body of this Standard. Certification indicates that, consistent with the requirements of the division in whi

30、ch the company is certified, the company has the organization, personnel, welding procedures, equipment, and process control system required to produce satisfactory welds and welded assemblies using resistance welding processes.This Standard was prepared by the Technical Committee on Certification o

31、f Companies for the Welding of Steel and Aluminum, under the jurisdiction of the Strategic Steering Committee on Welding and Structural Metals, and has been formally approved by the Technical Committee.October 2008Notes: (1) Use of the singular does not exclude the plural (and vice versa) when the s

32、ense allows.(2) Although the intended primary application of this Standard is stated in its Scope, it is important to note that it remains the responsibility of the users of the Standard to judge its suitability for their particular purpose.(3) This publication was developed by consensus, which is d

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36、tances surrounding the actual field condition; and(c) be phrased where possible to permit a specific “yes” or “no” answer.Committee interpretations are processed in accordance with the CSA Directives and guidelines governing standardization and are published in CSAs periodical Info Update, which is

37、available on the CSA Web site at www.csa.ca. Canadian Standards AssociationCertification of companies forresistance welding of steel and aluminumOctober 2008 1W55.3-08Certification of companies for resistance welding of steel and aluminum1Scope1.1This Standard specifies requirements for the certific

38、ation of companies engaged in resistance welding of steel and aluminum.1.2This Standard specifies requirements for(a)the qualification of personnel;(b) the qualification of welding procedures; and(c) process control procedures.1.3This Standard does not address safety issues associated with welding a

39、nd welding practices. It is the responsibility of the user of this Standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.Note: CAN/CSA-W117.2 addresses safety in welding.1.4In CSA Standards, “shall” is used to express a r

40、equirement, i.e., a provision that the user is obliged to satisfy in order to comply with the standard; “should” is used to express a recommendation or that which is advised but not required; “may” is used to express an option or that which is permissible within the limits of the standard; and “can”

41、 is used to express possibility or capability. Notes accompanying clauses do not include requirements or alternative requirements; the purpose of a note accompanying a clause is to separate from the text explanatory or informative material. Notes to tables and figures are considered part of the tabl

42、e or figure and may be written as requirements. Annexes are designated normative (mandatory) or informative (non-mandatory) to define their application.2 Reference publicationsThis Standard refers to the following publications, and where such reference is made, it shall be to the edition listed belo

43、w, including all amendments published thereto.CSA (Canadian Standards Association)W47.1-03Certification of companies for fusion welding of steelCAN/CSA-W117.2-06Safety in welding, cutting, and allied processesW55.3-08 Canadian Standards Association2 October 2008AWS (American Welding Society)A3.0:200

44、2Standard Definitions; Including Terms for Adhesive Bonding, Brazing, Soldering, Thermal Cutting, and Thermalspraying3 DefinitionsIn addition to the definitions specified in AWS A3.0, the following definitions apply in this Standard:Advisory committee a committee established by the Canadian Welding

45、Bureau (CWB) at the request of an individual wishing to appeal an administrative ruling of the CWB.Note: Advisory committees are established after consultation with the chair of the Technical Committee of this Standard and include three to five individuals with experience relevant to the nature of t

46、he appeal.Company an entity or designated divisions, plants, shops, or sections of such an entity that report to the personnel designated as responsible for welding activities.Procedure qualification record (PQR) a document containing a record of all essential variables relative to a test assembly a

47、nd to its welding, and the results of qualification tests.Welding engineer the employed or retained professional engineer officially designated by the company to be responsible for resistance-welding-related activities.Welding operator an individual who operates resistance welding equipment.Welding

48、procedure data sheet (WPDS) a document, used in conjunction with the applicable WPS, detailing the joint configuration, material grade(s), and welding parameters and their tolerances over a range of material thicknesses, as applicable.Welding procedure specification (WPS) a general document that out

49、lines the practice and limitations for a welding process.Welding supervisor the individual, designated by the company, who is directly responsible for ensuring that qualified welding operators proceed in accordance with approved data sheets, using adequately maintained equipment.4 Administration4.1 General4.1.1This Standard shall be administered by the Canadian Welding Bureau (CWB).4.1.2The requirements of this Standard are based on the principle that the certified company shall have full responsibility for the quality of its welded products and