DIN 15401-2-1983 Lifting hooks for lifting appliances Single hooks Finished parts with threaded shank《起重机用吊钩 单钩 带螺纹轴的成品件》.pdf

1、UDC 621.86.061 .I DEUTSCHE NORM September 198 - I Lifting hooks for lifting appliances I nlN Single hooks Finished parts with threaded shank YIIW 1 15401 Dirt 9 Lasthaken fr Hebezeuge; Einfachhaken; Fertigteile mit Gewindeschaft Supersedes November 1982 edition As it is current practice in standards

2、 published by the International Organization for Standardization (EO), the comma has been used througout as a decimal marker. Dimensions in mm 1 Field of application and purpose This standard applies to the finished parts of drop forged and hammer forged single hooks with threaded shank, with or wit

3、hout nose, on lifting means and load carrying means of lifting appliances, which are used primarily for the suspension of loads. In this standard, ,power driven series produced lifting appliances“ is understood to cover also appliances which are incorporated in cranes. The correlation of the lifting

4、 capacity of the single hooks to the strength classes and driving gear groups is in accordance with DIN 15400. The dimensions specified for 24 apply to single hooks forming part of a lifting hook suspension conforming to DIN 15 41 1. In the case of single hooks which are exposed to intense heat (e.g

5、. where the conveyance of molten masses is involved), it is recommended adopting laminated hooks conforming to DIN 15 407 Part 1 and Part 2 for single hooks of size No. 20 and above. In this way, it is possible to standardize the finished parts with threaded shank made by different manufacturers. .

6、Continued on pages 2 to 5 Sole sale rights of German Standards (DIN-Normen) are with euih Verlag GmbH. Berlin 30 DIN 15 401 Part 2 Engl. Price group 5 Sales No. 0105 08.83 Page2 DIN 15401 Part2 2 Dimensions, designation 2.1 Type GS for drop forged (S) single hooks Nos. 006 to 8 with threaded shank (

7、G) without nose 7) Type GSN for drop forged (S) single hooks Nos. 006 to 8 with threaded shank (G) with nose (N) (see figure 1) Type GSN for drop forged (S) single hooks Nos. 10 to 40 with threaded shank (G) with nose (N) (see figure 2) Type GF for hammer forged (F) single hooks Nos. 10 to 250 with

8、threaded shank (G) without nose Type GFN for hammer forged (F) single hooks Nos. 10 to 250 with threaded shank (G) with nose (N) Finished parts for drop forged and hammer forged single hooks with threaded shank, with or without nose - It - n Section A- I3 1 On single hooks of all Y From No. 6 upward

9、, measured length ,y“ types Garn Nos. 6 to 250 stainless steel pressed-in pin in the point of the hook only r2 and remaining dimensions in accordance with DIN 15 401 Part 1 Marking, remaining dimensions and data as in figure 1 Figure 1. Figure 2. Detail X Single hooks Nos. 006 to Single hooks Nos. 6

10、 to 32 for power driven series produced lifting appliances and cranes (see figure 4) Single hooks Nos. 40 to 250 for cranes see figure 5) 5 for power driven series produced lifting appliances (see figure 3) Detail X d3 1-4 Figure 3. Remaining dimensions as in figure 4 Figure 4. Figure 5. Remaining d

11、imensions as in figure 4 1) Where single hooks of size Nos. 006 to 8 and of type GS are required, the noses of type GSN hooks can be removed by machining, or alternatively unmachined parts deviating from DIN 15 401 Part 1 may be forged without nose. DIN 15401 Part 2 Page 3 Table 1. Dimensions for si

12、ngle hooks For metric For knuckle threads Single conformin threads conforming hwK dl d2 toDIN 13 toDIN 15403 de d7 e3 f4 12 13 14 m n P rg rio ri1 Y Z No. Part 1 hll d3 d4 d32) d4 d52) 006 14 10 M10 7,5 - - - 3,2 52 11,5 30.5 - 97,5 9 4,5 - 1 2.5 2 - - 60 13 32,5 - 106 11 5 - 1.2 3 2 - - o1 o o1 2 6

13、3 14 32,5 - 112 11 5 - 1,2 3 2 - - 70 16 41,5 - 135.5 15 6 - 1,2 3 2 - - 020 025 74 17 41,5 - 141,5 15 6 - 1,2 3 2 - - 83 19 46 - 152,5 18 7,5 - 1,6 4 2 - - 04 05 89 20 46 - 164 18 7,5 - 1,6 4 2 - - 100 22 55 - 183 22 9 - 2 5 3 - - 08 1 105 23 55 - 194 22 9 1- 2 8 3 - - 1.6 36 30 M30 24,5 - - - 6,2

14、118 26 68 - 221 27 10 - 2 10 3 - - - 10,2 132 30 83 - 250 32 10 - 2 10 3 - - 4 48 42 M42 35,5 - - - 10.2 148 33 93 - 281,5 36 15 - 3 10 3 - - 5 53 45 M45 38,5 - - - 10,2 165 37 103 - 314,5 40 15 - 3 10 3 - - 6 60 50 - - Rd 50X 6 42 43,4 - 10.2 185 41 - 112 375 45 20 10 4 14 3 130 160 8 67 56 - - Rd

15、56X 6 48 49.4 - 12,2 210 46 - 122 413 50 20 10 4 16 3 145 180 10 75 64 - - Rd 64x 8 54 55,2 - 12,2 221 34 - 135 446 56 25 10 4 18 3 160 200 12 85 72 - - Rd 72X 8 62 63,2 - 16,2 252 37 - 157 504,5 63 25 12 4 20 3 180 220 - 3,2 - - 16 12 M12 9 - 4.2 - 20 16 M16 12,5 - - 5.2 - - 24 20 M20 16 - I 6,2 -

16、30 24 M24 19.5 - - - 2.5 42 36 M36 30 16 95 80 - - Rd 80x10 68 69 , - 16,2 280 42 - 170 576 71 30 12 6 22 3 200 250 20 106 90 - - Rd 90x10 78 79 - 242 330 48 - 187 645 80 30 12 6 25 3 225 280 25 118 100 - - Rd100x12 85 86,s - 20,2 360 54 - 207 716 90 40 12 6 28 3 255 315 32 132 110 - - Rd110x12 95 9

17、6.8 - 20,2 400 60 - 232 788 100 40 12 6 32 3 290 350 40 150 125 - - Rd125x14 108 109,6 80 25,3 447 68 - 257 885 112 45 12 8 36 3 320 395 50 170 140 - - Rd140x16 120 122,4 90 25,3 485 75 - 280 969 125 50 12 10 40 5 355 445 63 190 160 - - Rd160X18 138 140,2 100 25,3 550 83 - 322 1100 140 55 12 10 45 5

18、 400 495 80 212 180 - - Rd180X20 156 158 120 25.3 598 88 - 357 1245 160 60 12 12 50 5 450 565 100 236 200 - - Rd200x22 173 175.8 140 30,3 688 100 - 402 1388 180 70 12 12 56 5 505 635 125 265 225 - - Rd225x24 196 198,6 160 30,3 750 108 - 465 1565 200 80 15 12 63 5 570 710 160 300 250 - - Rd250x28 217

19、 219,2 180 30,3 825 117 - 510 1761 225 90 15 15 70 5 640 800 200 335 280 - - Rd280x32 242 1244,8 200 30,3 900 124 - 613 2012 250 100 15 18 80 5 720 900 250 375 320 - - Rd320x36 278 280,4 240 30,3 980 134 - 690 2272 280 110 15 20 90 5 810 1015 2) The tenon diameter d5 is designed for the placing in p

20、osition of the shaping tool when the knuckle thread is machined; tolerance zone cll is recommended for the outside diameter d3 and the core diameter d5 of the screw thread in this connection. A Designation of a GSN single hook No. 80, of strength class M: Single hook DIN 15 401 - GSN 80 - M Should l

21、engths l4 differing from those specified in table 1 be required in exceptional cases, e.g. for use in conjunction with existing lifting appliances, this must be specified on ordering. In such cases the designation shall read as follows, e.g. for l4 = 1420 mm: Single hook DIN 15 401 - GFN 80 - 1420 -

22、 M See subclause 2.2 for designation of a single hook with threaded shank in combination with a lifting hook nut and a locking piece. Page 4 DIN 15 401 Part 2 Ring gauge for single hook No. 2.2 Single hooks with threaded shank and nut In view of the need to lock the lifting hook nut and of the machi

23、ning process of the knuckle thread, the single hook and the lifting hook nut are not interchangeable. So, both must be ordered simultaneously. Consequently the only designation examples given are those which relate to single hooks with threaded shank and associated nut. A ring gauge shall be used to

24、 fix the location of the single hook in relation to the lifting hook nut, see figure 6. By this means the common machining of the groove for the locking piece conforming to DIN 15 414 on the single hook and on the lifting hook nut in accordance with DIN 15 413 is made possible, as is also the interc

25、hangeability of the single hook with nut. After finish machining, the ring gauge shall be removed. tl t2 t3 d2 i H: h6 H8 dl E9 Ring 8 10 12 16 Detail V 67 56 58 85 4-5 7 75 64 66 95,5 4s 7 85 72 74 110,5 5.5 8 95 80 82 120.5 63 9 25 32 40 50 I 6 1601 501 52179 14 17 118 1 O0 102 144 8 11 132 110 11

26、2 159 10 13 150 125 127 177,5 11,5 14 170 140 143 201.5 13,5 18 63 190 160 163 230 13,5 18 300 23.5 200 335 280 250 375 320 The ring gauge must be marked with the single hook number for identification purposes. Finish of all fitting surfaces in accordance with DIN IS0 1302, roughness grade N 7. Desi

27、gnation of a type GFN single hook No. IO, of strength class M, with lifting hook nut (Mu) and screwed-on locking piece (S): Single hook DIN 15 401 - GFN 10 - M - Mu - S If deviating lengths Z2 or Z3 are required in exceptional cases, then the dimension tl of the ring gauge must be altered in accorda

28、nce with the deviation (in the case of an increased length, by providing an additional spacer ring for example). The designation of a type GF hook shall then read as follows for example: Type GF single hook No. 32, Z3 = 250 mm and Z4 = 820 mm, of strength class P, with lifting hook nut (Mu) and scre

29、wed- on locking piece (3: Single hook DIN 15 401 - GF 32 - 250 X 820 - P - Mu - S DIN 15401 Part2 Page5 3 Material The specifications of DIN 15 400 shall apply. Single hooks conforming to this standard should predominantly be of strength classes M or P. 4 Finish The finished parts with threaded shan

30、k shall be manufactured from unmachined parts conforming to DIN 15 401 Part 1. Finish of all machined surfaces: in accordance with DIN IS0 1302, - roughness grade N 7 in the region of d4 and rg - roughness grade N 10 in the region of the end face of the hook shank and of d, - roughness grade N 8 in

31、all other regions DIN 7168 - m general tolerances shall apply to the dimensions of the machined surfaces of workpieces with no tolerance indication. Single hooks must be monitored in service in accordance with DIN 15 405 Part 1. 5 Technical delivery conditions The specifications in accordance with D

32、IN 15 404 Part 1 shall apply. Standards referred to DIN 13 Part 1 DIN 71 68 Part 1 DIN 15400 DIN 15 401 Part 1 DIN 15403 DIN 15 404 Part 1 DIN 15 405 Part I DIN 15 407 Part 1 DIN 15 407 Part 2 DIN 15411 DIN 15413 DIN 15414 DIN IS0 1302 IS0 metric threads; coarse threads from 1 to 68 mm thread diamet

33、er, basic sizes General tolerances; linear and angular dimensions Lifting hooks for lifting appliances; mechanical properties, lifting capacities, actual stresses and materials Lifting hooks for lifting appliances; single hooks, unmachined parts Lifting hooks for hoists; knuckle threads Lifting hook

34、s for lifting appliances; technical delivery conditions for forged lifting hooks Lifting hooks for lifting appliances; monitoring in service of forged lifting hooks Lifting hooks for cranes; laminated single hooks for hot-metal ladlesand steel casting ladles, synopsis, principal dimensions Lifting h

35、ooks for cranes; laminated single hooks for hot-metal ladles and steel casting ladles, indivi- dual components Lifting appliances; lifting hook suspensions for bottom sheaves Bottom sheaves; lifting hook nuts for cranes Bottom sheaves; locking pieces for cranes Technical drawings; methods of indicat

36、ing surface texture on drawings Further standards DIN 15 402 Part 1 DIN 15 402 Part 2 Lifting hooks for lifting appliances; ramshorn hooks; unmachined parts Lifting hooks for lifting appliances; ramshorn hooks; finished parts with threaded shank Previous editions DIN 688: 12.30,02.33; DIN 688 Part 2

37、: 11.43; DIN 15 401 Part 2: 07.70, 11.82 Amendments The following amendments have been made as compared with the July 1970 edition: a) The series of drop forged single hooks has been extended to include hooks up to hook No. 40 inclusive. b) The specifications relating to the machining of the nose th

38、ickness have been deleted. c) The measured length y and the dimension z have been incorporated in the standard, both in the illustration and in table 1. d) DIN 15 400 has been adopted as the basis for material specifications and for the correlation of the lifting capacities to the strength classes and to the driving gear groups. e) Hammer forged single hooks of size Nos. 6 and 8 have been dispensed with. f) The standard has been completely revised editorially. Compared with the November 1982 edition, some misprints have been corrected. International Patent Classification B 66 C 1/34