DIN 1653-1979 Surface Condition of Commercial Steel Wires Denominations and Abbreviations thereof《商业钢丝表面条件 名称及其缩写》.pdf

1、UC 669.14426 : 62-408 : 001.4 : 003.62 DEUTSCHE NORMEN January 1979 I No I Denomination Abbreviation Meaning Surface Condition of Commercial Steel Wires Denominations and Abbreviations thereof I 1653 berflchenbeschaffenheit handelsblicher Stahldrhte; Benennungen und deren Abkrzungen Scope his Standa

2、rd applies to commercial steel wires, the surface condition of which results from the manufacturing rocesses normally used in wire refinement, and which are manufactured in large quantities. his Standard does not apply to steel wires, the surface condition of which is obtained by special processes.

3、Such ires include steel wires with coatings applied by galvanic (electrolytic) nickel plating, chrome plating, cadmium lating etc., or by enamelling, or steel wires with metallic coatings already applied which are subsequently treated iemically. Such steel wires are not considered to be commercial.

4、Purpose he object of this Standard is to lay down uniform denominations and abbreviations thereof for the surface condition f drawn steel wire; the manufacturing technique concerned forms the basis of these denominations. The denominations, r if necessary their abbreviations (e.g. for space-saving r

5、easons) according to this Standard are intended for use when mpiling designations, in particular when specifying standardized steel wires for the compilation of designations in tandards. Surface condit ion Briaht “1 bk “) 1.1 1.1.1 1.1.1.1 1.1.1.2 1.1.13 1.1.1.4 Dry bright *) tr bk *) Drawn through

6、pulverized lubricants such as soap, stearates or similar substances Drawn without copper plating Drawn with thin copper plating Drawn with thicker copper plating Drawn with phosphated surface Drawn through very viscous greases of mineral oil base, tallow, synthetic waxes or similar substances Dry br

7、ight grey Dry bright reddish Dry bright copper plated Dry bright phosphated tr bk gr tr bk rt tr bk CU tr bk phr 1.1.2 Lubricated bright sm bk 1 .?.3 Grey bright gr bk Drawn through rape oil, thin-bodied mineral oils or similar substances 1.1.3.1 Grey bright phosphated gr bk phr Drawn with phosphate

8、d surface Drawn through clear bright drawing grease or similar substances Drawn with thin copper plating Drawn with thicker copper plating 1.1.4 1.1.4.1 1.1.4.2 Clear bright *) he bk “1 he bk rt he bk CU Clear bright reddish Clear bright copper plats 1.1.5 1.1.5.1 1.1.5.2 1.1.5.3 1.1 5.4 1.1.5.5 Wet

9、 bright *) Wet bright grey Wet bright white Wet bright reddish Wet bright copper plated Wet bright yellowish n bk *) n bkgr n bk ws n bk rt n bk CU n bk ge Drawn through aqueous greases or oil emulsions Drawn without metal admixture Drawn with admixture of tin salt Drawn with thin copper plating Dra

10、wn with thicker copper plating Drawn with admixture of tin salt and copper salt *) When the above surface denominations or abbreviations are specified in purchase order designations for steel wires, it is left to manufacturers discretion to supply commercial steel wires (e.g. according to DIN 177) w

11、ith surfaces which are subordinated to the surface conditions or abbreviations specified according to this Standard. _ Continued on pages 2 and 3 Explanations on page 4 Alleinverkauf der Normen durch euth Verlag GmbH. Berlin 30 und Kln 1 10.79 DIN 1653 engl. Preisgr. 4 Vertr.-Nr. O104 Page2 DIN 1653

12、 No Meaning Abbrevi- ation 1) Denomination 2 Surfaces obtained by drawing and mechanical after-treatment 2.1 2.2 Ground Sl Ground after drawing, to improve the surface Polished PO Polished after drawing, to remove remnants of drawing compound and to improve the surface 3.1 3.1.1 3.1.2 3.2 3.2.1 3.2.

13、2 3.3 3.3.1 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.2 3.4.2.1 3.4.2.2 3.5 3.6 3.6.1 3.6.1.1 3.6.1.2 3.6.2 3.6.2.1 3.6.2.2 3.7 3.7.1 3.7.1.1 3.7.1.2 Copper plated *) Dipcopper plated Galvanically 2) copper plated Bronze plated *) Dip-bronze plated Galvanically 2) bronze plated Brass plated *) Galvanically 2) b

14、rass plated Galvanized *) 3) Hot galvanized *) Finally hot galvanized Hot galvanized and drawn Electrogalvanized 2) *) Finally electro- galvanized Electrogalvanized and drawn Galvanized and leaded tin plated *) Hot tin plated *) Finally hot tin plated Hot tin plated and drawn Electrotinned 2) *) Fin

15、ally electrotinned Electrotinned and drawn aluminium plated *) Hot aluminium plated *) Finally hot aluminium plated Hot aluminium plated and drawn CU *) ta CU gal CU bz *) ta bz gal bz ms*) gal ms zn *) t zn) t zn k gai zn *) t s zn gal s zn gal zn k zn pb sn *) t sn *) t sn k gai sn“) t s sn gal s

16、sn gal sn k ai “1 t ai *) tsal talk Copper coating created electrochemically without the aid of an external source of electric current Copper coating applied cathodically with the aid of an external source of electric current Copper-t in-( bronze) -coat ing created electro-chem ical ly without the a

17、id of an external source of electric current Copper-tin-( bronze)-coating applied cathodically with the aid of an external source of electric current Copper-zinc-( brass)-coating applied cathodically with the aid of an external source of electric current Zinc coating obtained by dipping in molten zi

18、nc Application of the zinc coating is the final working operation After application of the zinc coating, the wire is cold drawn with a reduction in its cross-section which can vary Zinc coating applied cathodically with the aid of an external source of electric current Application of zinc coating is

19、 the final working operation After application of the zinc coating, the wire is cold drawn with a reduction in its cross-section which can vary Lead coated after application of a zinc coating Tin coating obtained by dipping in molten tin Application of the tin coating is the final working operation

20、After application of the tin coating, the wire is cold drawn with a reduction in its cross-section which can vary Tin coating applied cathodically with the aid of an external source of lelectric current Application of the tin coating is the final working operation After application of the tin coatin

21、g, the wire is cold drawn with a reduction in its cross-section which can vary Aluminium coating obtained by dipping in molten aluminium Application of the aluminium coating is the final working operation After application of the aluminium coating, the wire is cold drawn with a reduction in its cros

22、s-section which can vary *) See page 1 1) The abbreviation ta denotes dipping in an acidified aqueous solution of a salt of the respective metal, whilst the 2) Also designated as “electrolytically“. 3) Note: Depending on the thickness of the zinc coating, a distinction is made between ,standard galv

23、anized“ abbreviation t denotes dipping in the molten metal itself (thermal treatment), see also DIN 50975. (no zn) and “thick galvanized“ (di zn) (see for this e.g. DIN 1548). DIN 1653 Page3 No Denomination Abbreviation Meaning 4 Surfaces with non-metallic coatings 4.1 4.2 4.2.1 4.2.2 4.3 4.4 4.5 En

24、amel led Plastic coated Plastic sheathed Plastic laminated Phosphatized Borax treated Limed la kst E kst W kst Phr bx ca Surface-treated by stove enamelling Plastic coated by extrusion process Plastic coated by whirl sintering process Protective coating obtained by dipping in a solution containing m

25、etallic phosphates Protective coating obtained by dipping in a borax (sodium borate) solution Protective coating obtained by dipping in milk of lime 5 Surfaces resulting from a heat-treatment with or without after-treatment 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.5.1 5.1.5.2 5.1.5.3 5.2 5.2.1 5.22 5.2

26、.3 Annealed *) Bright annealed Annealed free from scale Blue annealed Black annealed Annealed and pickled Annealed, pickled and phosphatized Annealed, pickled and borax treated Annealed, pickled 4) and limed Hardened and tempered *) Bright hardened and tempered Dark hardened and tempered Hardened an

27、d tempered and polished V *) bk v dl v v PO Annealed under exclusion of air, in a vacuum or under inert gas to prevent any oxidation of the surface Annealed under almost total exclusion of air, so that only annealing colours and cracked residues of drawing compound are present on the surface, withou

28、t any scale formation Annealed under almost total exclusion of air, so that only residues of drawing compound and only a thin blue oxide layer are present on the surface Annealed with air admission and oxidation of the surface Pickled after annealing Protective coating obtained by dipping in a solut

29、ion containing metallic phosphates Protective coating obtained by dipping in a borax (sodium borate) solution Protective coating obtained by dipping in milk of lime Hardened and tempered under inert gas to prevent any oxidation of the surface Hardened and tempered without any additional oxidation- p

30、reventive medium Polished after hardening and tempering, to improve the surface “1 See page 1 4) The abbreviations for other possible after-treatments should be formed appropriately, e.g.: g gb CU. Page4 DIN 1653 Explanations The Standard DIN 1653 is intended to regularize the surface denominations

31、of commercial steel wires and the abbreviations thereof in accordance with the present day manufacturing techniques, in order to arrive at a uniform system of designations out of the multiplicity of designations previously used by producers and users, and to avoid misunderstandings and as a result w

32、rong deliveries. The specification of the manufacturing procedure which results in a given surface condition is only intended as a guideline. Identical or similar surfaces, e.g. resulting from annealing and hardening and tempering processes, have been listed separately, because differences can be as

33、certained on closer inspection, and because the manufacturing procedure is usually quite different basically. Wires which are produced in large quantities by the wire refining works, including e.g. ground and polished valve spring wires, have been classified as commercial, whereas wires produced onl

34、y occasionally in accordance with special methods, such as nickel plated, cadmium plated, chrome plated, copper and aluminium plated or enamelled wires, are not considered as being commercial. The abbreviations have as a general rule been formulated in such a way that they incorporate the first lett

35、er of the corresponding denominations; exceptions to this rule have only been made in cases where existing abbreviations were already featured in other standards on allied sub- jects, and where it was of course logical to adopt the same abbreviations if possible. It was also impossible to avoid some

36、 of the abbreviations adopted from coinciding with symbols or abbreviations relating to different subjects; this is because the number of letters and letter combina- tions available is relatively limited. No qualitative or quantitative statements have been made; such statements are appropriate in test standards resp. quality standards, e.g. the composition and thickness of metallic or non-metallic coatings etc. The object of the abbreviations is to save space or to simplify the designation on drawings, parts lists and orders, or to compile designations for standardized steel wires.