DIN 28030-1-2013 Flange joints for process vessels - Part 1 Technical delivery conditions《工艺容器法兰接头 第1部分 交货技术条件》.pdf

1、September 2013 Translation by DIN-Sprachendienst.English price group 6No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 71.120.10!%+vQ“2088346www.din.deDDIN 28030-1Flange joints for process vessels Part 1: Technical delivery conditions,English translation of DIN 28030-1:2013-09Flanschverbindungen fr Apparate Teil 1: Technische Lieferbedingungen,Englische bersetzung von DIN 28030-1:2013-09Brides assemblages pour ap

3、pareils Partie 1: Conditions techniques de livraison,Traduction anglaise de DIN 28030-1:2013-09SupersedesDIN 28030-1:2003-06www.beuth.deDocument comprises 7 pagesIn case of doubt, the German-language original shall be considered authoritative.03.14 DIN 28030-1:2013-09 2 A comma is used as the decima

4、l marker. Contents Page Foreword 3 1 Scope 4 2 Normative references 4 3 Design of flange joints 5 4 Flanges .5 4.1 Types, facings and design 5 4.2 Connecting dimensions 5 4.3 Materials .5 4.4 Manufacture and welding 5 4.5 Finishing .6 4.6 Tolerances 6 5 Designation of facings 6 Annex A (informative)

5、 Gaskets 7 DIN 28030-1:2013-09 3 Foreword This standard has been prepared by Working Committee NA 012-00-01 Anlagenteile of the Normenausschuss Chemischer Apparatebau (FNCA) (Chemical Apparatus Standards Committee) in DIN. Annex A is informative. DIN 28030, Flange joints for process vessels consists

6、 of: Part 1: Technical delivery conditions Part 2: Limit deviations for flanges Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN and/or DKE shall not be held responsible for identifying any or all such patent rights. Amendments

7、 This standard differs from DIN 28030-1:2003-06 as follows: a) the TRB (German technical rules on pressure vessels) are no longer cited; b) tables with pressure and temperature ratings are no longer included; c) bolts: Bolts are to be selected in accordance with the DIN EN 1515 series of standards;

8、d) materials: Traceability and quality characteristics have been harmonized with DIN EN 1092-1 and the AD 2000 Merkbltter (German Pressure Vessel Code) (taking the requirements of the Pressure Equipment Directive 97/23/EC into consideration); e) the standard has been editorially revised. Previous ed

9、itions DIN 28030: 1967-11 DIN 28030-1: 1982-07, 1989-02, 1992-09, 2003-06 DIN 28030-1:2013-09 4 1 Scope This standard applies to flanges for process vessels which are used as main flanges, for example for separable blade agitators, columns and heat exchangers, or as flanges for manhole closures. The

10、se flanges are classified according to the nominal sizes of chemical equipment as in DIN 28105. This standard applies to flanged joints as in: a) DIN 28031 for unpressurized process vessels; b) DIN 28033 and DIN 28034 for pressurized process vessels. It does not apply to pipe connections or valve co

11、nnections. Pipe flanges according to DIN EN 1092-1 are usually only used for pipe connections and other similar types of connection (e.g. for nozzles and valves). Flanges for process vessels have smaller connecting dimensions than flanges for pipes etc. as in DIN EN 1092-1 and cannot be combined wit

12、h the latter. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (inclu

13、ding any amendments) applies. DIN 28011, Torispherical heads DIN 28013, Ellipsoidal heads DIN 28030-2, Flange joints for process vessels Part 2: Limit deviations for flanges DIN 28031, Flange joints for process vessels Weld flanges for unpressurized process vessels DIN 28033, Flange joints for proce

14、ss vessels Weld flanges for pressure vessels DIN 28034, Flange joints for process vessels Weld-neck flanges for pressurized vessels DIN 28040, Flange joints for process vessels Flat gaskets DIN 28105, Chemical equipment Process equipment and vessels with two domed ends Definitions, nominal capacity,

15、 nominal diameters, main dimensions DIN EN 1092-1, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 1: Steel flanges DIN EN 1515-1, Flanges and their joints Bolting Part 1: Selection of bolting DIN EN 1515-2, Flanges and their joints Bolting P

16、art 2: Classification of bolt materials for steel flanges, PN designated AD 2000-Merkbltter HP Series, Design, construction and testing1)Pressure Equipment Directive (97/23/EC of the European Parliament and of the Council of 29 May 1997 on the approximation of the laws of the Member States concernin

17、g pressure equipment, published in the Official Journal of the European Communities on 9 July 1997)1)1 )Referenced in the DITR database of DIN-Software GmbH, obtainable from: Beuth Verlag GmbH, Burggrafenstrae 6, 10787 Berlin.DIN 28030-1:2013-09 5 3 Design of flange joints A flange joint comprises s

18、everal components (e.g. flange, bolts, gasket). The flanged joint design is particularly dependent on the combination of components used and the means of joining them. On a case-by-case basis it will be necessary to re-calculate the flange design due to the significant influence of the sealing param

19、eters and the scatter of the bolt tightening method. The pressures listed in DIN 28033 and DIN 28034 are guidance values for the purposes of general orientation and pre-selection. 4 Flanges 4.1 Types, facings and design Types, facings and designs are specified in DIN 28031, DIN 28033 and DIN 28034.

20、4.2 Connecting dimensions The connecting dimensions for flanged joints are largely determined by the flange outside diameter, facing type, the number and size of bolts, and the bolt circle diameter. Dimensions specified in DIN 28031, DIN 28033 and DIN 28034 ensure uniform connecting dimensions and a

21、re based on the following considerations: a) the number of bolts is divisible by 4; b) the number of bolts is in a constant ratio to the vessel size (from size DN 400, the number of bolts = 0,04 nominal size); c) access to the bolts with a wrench is ensured; d) the bolt circle diameter is such that

22、the gasket is sufficiently wide; e) the tolerances on the diameters of dished heads as in DIN 28011 and DIN 28013 have been taken into consideration. 4.3 Materials Materials as in DIN EN 1092-1 may be used for flanges as in DIN 28031, DIN 28033 and DIN 28034. Other materials shall be agreed between

23、the buyer and the manufacturer. The flange manufacturer shall ensure traceability of the material. It shall not be possible to mistake the material for another material. 4.4 Manufacture and welding Flanges can either be seamless rolled, pressed or forged; bent from rolled sections and welded; cut as

24、 strips from sheet products and bent and welded; flanges for unpressurized vessels and plate flanges for pressurized vessels of nominal sizes up to and including DN 800 can be cut from the sheet in circular sections. Rolled sections may be forged or rolled sections. DIN 28030-1:2013-09 6 Where strip

25、s cut from sheet are used to manufacture the flange, the through-thickness direction of the sheet shall be perpendicular to the flange axis in the case of flanges as in DIN 28034. The welding process used shall be resistance welding and, in particular, flash butt welding. The welding and any necessa

26、ry heat treatment of flanges for pressurized vessels shall meet the requirements of Directive 97/23/EC (e.g. by complying with the AD-2000 Merkbltter, HP series) and the relevant material standards. Subsequent heat treatment can be necessary, for example when the forming process does not begin or en

27、d within the prescribed temperature range, or where the permissible degree of deformation is exceeded in the case of cold forming. 4.5 Finishing The required surface finish for each type of flange is specified in DIN 28031, DIN 28033 and DIN 28034. 4.6 Tolerances Tolerances (limit deviations) for th

28、e flanges in the ready-to-use condition are specified in DIN 28030-2. 5 Designation of facings Facings shall be designated as in Table 1. Table 1 Designation of facings Facing designation (as in DIN EN 1092-1) Facing type Type A Flat face Type B1 Raised face Type C Tongue Type D Groove Type E Spigot

29、 Type F Recess DIN 28030-1:2013-09 7 Annex A (informative) Gaskets Suitable gaskets for process vessel flanges are specified in DIN 28040. The FB or FS gaskets that are suitable for flanged joints can be used for any nominal size, and are to be taken from DIN 28040 on the basis of the bolt thread si

30、ze (see Table A.1). Table A.1 Gaskets Flange as in Gasket DIN 28031 Gasket type FB as in DIN 28040 DIN 28033 DIN 28034 Gasket type FB as in DIN 28040 Gasket type FS as in DIN 28040 Other commercially available gasket systems may be used, which are to be agreed between the buyer and the manufacturer. Gasket types and materials shall be selected on the basis of their pressure, temperature and chemical resistance.