DIN 28124-3-2013 Manhole closures - Part 3 For pressure covered《人孔盖 第3部分 覆盖加压》.pdf

1、July 2013Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 71

2、.120.10!%)n“2067556www.din.deDDIN 28124-3Manhole closures Part 3: For pressure, covered,English translation of DIN 28124-3:2013-07Mannlochverschlsse Teil 3: Fr Druckbehlter, verkleidet,Englische bersetzung von DIN 28124-3:2013-07Fermetures de trou dhomme Partie 3: Pour rcipients et appareils sous pr

3、ession, reconverts,Traduction anglaise de DIN 28124-3:2013-07SupersedesDIN 28124-3:2010-09www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 16 pages03.14 DIN 28124-3:2013-07 2 A comma is used as the decimal marker. Contents Page Foreword

4、. 3 1 Scope . 4 2 Normative references . 4 3 Pressure/temperature ratings 6 4 Types, dimensions and masses 7 4.1 Manhole closures 7 4.1.1 Types of manhole closures . 7 4.1.2 Manhole types MH, MJ and MK . 8 4.1.3 Types of faces . 9 4.2 Dimensions and masses 10 4.2.1 General . 10 4.2.2 Dimensions and

5、masses 10 5 Components and materials 12 6 Designation . 13 7 Marking 14 Annex A (informative) Explanatory notes . 15 Bibliography . 16 DIN 28124-3:2013-07 3 Foreword This document has been prepared by Working Committee NA 012-00-01 AA Anlagenteile of the Normenaus-schuss Chemischer Apparatebau (FNCA

6、) (Chemical Apparatus Standards Committee) in DIN. Manhole closures are normally components of a pressure vessel. Manufacturers of such pressure vessels are to ensure compliance with the essential safety requirements of the European Pressure Equipment Directive 97/23/EC (e.g. as per the German AD 20

7、00 Pressure Vessel Code). The special conditions for access openings as laid down in the Gefahrstoffverordnung (GefStoffV) (German Hazardous Substances Ordinance) BGR 117-1 and AD 2000 Merkblatt A 5 including Annex 1 are to be observed. DIN 28124 Manhole closures consists of the following: Part 1: F

8、or unpressurized vessels Part 2: For pressure vessels from steel Part 3: For pressure vessels, covered Part 4: Swivel devices Amendments This standard differs from DIN 28124-3:1992-12 as follows: a) the title of the standard has been changed; b) pressure/temperature ratings have been brought into li

9、ne with DIN 28036; c) symbols have been brought into line with DIN EN 1092-1 and with DIN 28036, where relevant; d) surface data have been brought into line with DIN 28036; e) welded joints are in accordance with DIN EN 1708-1; f) material requirements have been changed; g) references to material st

10、andards and component standards have been updated; h) the standard has been editorially revised. This standard differs from DIN 28124-3:2010-09 as follows: a) in Table 4 values for d1and C1have been corrected in accordance with DIN 28036. Previous editions DIN 28124-3: 1971-07, 1975-08, 1989-03, 199

11、2-12, 2010-09 DIN 28124-3:2013-07 4 1 Scope This standard applies to manhole closures1)(“closures”, in the following) for pressure vessels made of alloyed and unalloyed steels and lined with stainless steel. The closures are built into pressure vessels that are mainly used in process engineering. Al

12、ternative designs or materials are to be agreed between purchaser and manufacturer. The closures can be used under the operating conditions as specified in Table 1 (according to DIN 28036 and DIN EN 1092-1). Verification may be necessary depending on the design and in consideration of the operating

13、conditions. As a rule, manhole closures are designed on the basis of the process vessel-flange system (DIN 28030-1) used. Manholes of nominal size DN 500 (PN rating 10 and PN rating 16) and DN 600 (PN rating 10) can also be designed on the basis of the pipe-flange system (DIN EN 1092-1); this could

14、lead to higher masses. NOTE On principle, the individual components of closures in accordance with DIN 28124-2 and DIN 28124-3 can be combined (example: nozzles of 1.4541 steel according to DIN 28124-2 can be combined with a cover of material P265GH and a lining of 1.4541 steel as in DIN 28124-3). 2

15、 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendm

16、ents) applies. DIN 28030-2, Flanged joints for process vessels Part 2: Limit deviations for flanges DIN 28032, Non-alloy steel weld flanges for pressure vessels and process apparatus DIN 28034, Flange joints for process vessels Weld-neck flanges for pressurized vessels DIN 28036, Weld flanges for pr

17、essure vessels and process apparatus of stainless steel DIN 28040, Flange joints for process vessels DIN 28091-1, Technical delivery conditions for gasket sheets Part 1: General requirements for gasket materials DIN 28124-4, Manhole closures Part 4: Swivel devices DIN EN 1092-1, Flanges and their jo

18、ints Circular flanges for pipes, valves, fittings and accessories, PN designated Part 1: Steel flanges DIN EN 1514 (all parts), Flanges and their joints Dimensions of gaskets for PN-designated flanges DIN EN 1708-1, Welding Basic welded joint details in steel Part 1: Pressurized components DIN EN 10

19、025-2, Hot-rolled products of structural steels Part 2: Technical delivery conditions for non-alloy structural steels 1)See Explanatory notes, Annex A.DIN 28124-3:2013-07 5 DIN EN 10028-2, Flat products made of steels for pressure purposes Part 2: Non-alloy and alloy steels with specified elevated t

20、emperature properties DIN EN 10029, Hot-rolled steel plates 3 mm thick or above Tolerances on dimensions and shape DIN EN 10058, Hot-rolled flat steel bars for general purposes Dimensions and tolerances on shape and dimensions DIN EN 10060, Hot-rolled round steel bars Dimensions and tolerances on sh

21、ape and dimensions DIN EN 10088-2, Stainless steels Part 2: Technical delivery conditions for sheet/plate and strip of corrosion resisting steels for general purposes DIN EN 10222-2, Steel forgings for pressure purposes Part 2: Ferritic and martensitic steels with specified elevated temperature DIN

22、EN 20898-2, Mechanical properties of fasteners Part 2: Nuts with specified proof load values; coarse thread DIN EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs with specified property classes Coarse thread and fine pitch thread DI

23、N EN ISO 3506-1, Mechanical properties of corrosion-resistant stainless steel fasteners Part 1: Bolts, screws and studs DIN EN ISO 3506-2, Mechanical properties of corrosion-resistant stainless steel fasteners Part 2: Nuts DIN EN ISO 4014, Hexagon head bolts Product grades A and B DIN EN ISO 4032, H

24、exagon regular nuts (style 1) Product grades A and B DIN EN ISO 8673, Hexagon regular nuts (style 1) with metric fine pitch thread Product grades A and B DIN EN ISO 9445, Continuously cold-rolled stainless steel Tolerances on dimensions and form Part 1: Narrow strip and cut lengths DIN ISO 2768-1, G

25、eneral tolerances Tolerances for linear and angular dimensions without individual tolerance indications AD 2000-Merkblatt A 52), Openings, closures and closure elements AD 2000-Merkblatt A 5 Annex 12), Directives for the arrangement of manholes and inspection ports AD 2000-Merkblatt W2)(all parts) B

26、GR 117-13), BG-Regel Behlter, Silos und enge Rume Teil 1: Arbeiten in Behltern, Silos und engen Rumen (BG German statutory accident insurance rule Vessels, hoppers and narrow spaces Part 1: Work in vessels and narrow spaces) Directive 97/23/EC4)of the European Parliament and of the Council of 29 May

27、 1997 on the approximation of the laws of the Member States concerning pressure equipment GefStoffV4), Gefahrstoffverordnung (Hazardous Substances Ordinance) 2)Obtainable from: Beuth Verlag GmbH, D-10772 Berlin (Street address: Burggrafenstrae 6, D-10787 Berlin).3)Obtainable from: Carl Heymanns Verl

28、ag KG, Luxemburger Str. 449, D-50939 Kln.4)Registered in the DITR database of DIN Software GmbH, available from: Beuth Verlag GmbH, D-10772 Berlin (Street address: Burggrafenstrae 6, D-10787 Berlin).DIN 28124-3:2013-07 6 3 Pressure/temperature ratings The pressure/temperature ratings are listed in T

29、able 1. Table 1 Pressure/temperature ratings Maximum allowable temperature TSa,b C 20 120 200 250 300 For apparatus-flange system, max. allowable pressure in bar 10 9 8 7 6 16 14 13 11 10 25 22 20 17 15 For piping-flange system, max. allowable pressure in barc 10 9,0 10,0 8,3 10,0 7,6 9,7 6,9 8,8 16

30、 14,5 16,0 13,3 16,0 12,1 15,6 11,0 14,0For apparatus-flange and piping-flange system, max. allowable pressure in bar 1 (negative pressure)a aWhere there is a surface coating the temperature resistance of the selected coating is to be taken into consideration. Resistance to negative pressure of the

31、coating is to be checked separately. bFor operating temperatures below 10 C bolts shall be made of low-temperature materials (see Table 5). cIn accordance with DIN EN 1092-1, the first value applies for material group 3E0 (e.g. P235GH), and the second value applies to material group 3E1 (e.g. P265GH

32、). Values for other materials can be taken from DIN EN 1092-1. DIN 28124-3:2013-07 7 4 Types, dimensions and masses 4.1 Manhole closures 4.1.1 Types of manhole closures Types of manhole closures according to this standard are specified in Table 2. Table 2 Forms Type Features Nominal size DN Complete

33、 closurea MH Flat face 500 and 600 MJ Tongued and grooved face MK Spigot/recess face ComponentsaSH Nozzle Flat face 500 and 600 SJ Grooved face SK Recess face DH Cover Flat face DJ Tongued face DK Spigot face Components and materials are specified in Table 5. aFace design as in Table 3. DIN 28124-3:

34、2013-07 8 4.1.2 Manhole types MH, MJ and MK Types MH, MJ and MK are shown in Figure 1 and Table 3. For dimensions and masses see Table 4. For components see Table 5. Dimensions in millimetres Key 1 nozzle 2 flange as in DIN 28032, DIN 28036 or DIN EN 1092-1, type 01 3 facing 4 cover 5 handhold 6 fac

35、ing and lining 7 hexagon head bolt 8 hexagon nut 9 gasket aDimension h shall be specified on the order. In accordance with AD 2000-Merkblatt A 5, the height h for DN 500 shall not be greater than 250 mm. bcentreline of the cover cFor detail X see Table 3. Figure 1 Design example of a complete closur

36、e, showing type MH NOTE The design in which two M20 threaded holes for extra bolts used to facilitate detachment of the cover are provided diagonally across the cover between the integral bolts with L is to be agreed upon ordering. DIN 28124-3:2013-07 9 4.1.3 Types of faces Types of faces are shown

37、in Table 3. Table 3 Types of faces Dimensions in millimetres Type Figure Type Figure MH DH Flat face MG DJ Tongued face SH Flat face SJ Grooved face MK DK Spigot face SK Recess face DIN 28124-3:2013-07 10 Table 3 (continued) Detail Y and arrangement of weld points aFor dimension h see Figure 1. bAn

38、inspection and ventilation boring of 6,8 mm diameter will be provided as standard. This boring is to be closed appropriately with a plug, M8 thread or at the manufacturers discretion. cCombination of material is to be avoided. dbuffer layer mixed microstructure 4.2 Dimensions and masses 4.2.1 Genera

39、l General tolerance: ISO 2768 m. Symbols as specified in DIN 28036. Limit deviations for flange connections as specified in DIN EN 1092-1 or DIN 28030-2. Surface condition of the flanges and faces as specified in DIN EN 1092-1, alternative surface conditions to be agreed between purchaser and manufa

40、cturer. 4.2.2 Dimensions and masses Dimensions and masses are shown in Table 4. DIN 28124-3:2013-07 11 Table 4 Dimensions and masses Dimensions in millimetres Nom. size Flange as specified in Max. allowable pressure, at 20 C Nozzle Cover and flange (DIN 28036, DIN EN 1092-1, types 05 and 01) S2for s

41、teel Bolts DN bar B1S1aD K d1 d2d3 e C1P265GH Number Thread size L 500 DIN 28036 10 508 8 615 570 540 475 260 400 35 24 20 M20 23 16 12 635 585 550 465 400 40 28 20 M24 27 25 16 645 590 555 460 400 50 35 20 M27 30 600 10 600 10 710 665 635 560 300 500 40 25 24 M20 23 16 12 730 680 645 555 500 45 32

42、24 M24 27 25 16 760 695 655 550 500 55 40 24 M30 33 500 DIN EN 1092-1 10 508 8 670 620 585 475 260 400 28 28 20 M24 26 16 12 715 650 610 475 400 38 44 20 M30 33 600 10 610 10 780 725 685 575 300 500 30 34 20 M27 30 Table 4 (continued) Nom. size Flange as specified in Max. allowable pressure, at 20 C

43、 Dimensions and tolerances for tongued and grooved face and spigot/recess face Complete closure made of steel x w y z f1 f2P265GH DN bar 05,05,00+5,00+05,05,00+05,0kgb 500 DIN 28036 10 528 508 530 506 6 5 102 16 534 508 536 506 6 5 140 25 540 508 542 506 6 5 178 600 10 626 600 628 598 6 5 149 16 632

44、 600 634 598 6 5 196 25 636 600 638 598 6 5 265 500 DIN EN 1092-1 10 575 549 576 548 5,5 5 149 16 575 549 576 548 5,5 5 260 600 10 675 649 676 648 5,5 5 200 aOther wall thicknesses S1 are to be agreed between purchaser and manufacturer. bMasses have been calculated taking a nozzle height of h = 250

45、mm into consideration.DIN 28124-3:2013-07 12 5 Components and materials Table 5 Components, designation and examples of materials No. Designation of standards Example of materiala1 Nozzle components Nozzle Rolled sheet 1.4571 as in DIN EN 10028-7 Pipe, seamless 1.4571 as in DIN EN 10216-5 Pipe, weld

46、ed 1.4571 as in DIN EN 10217-7 2 Flange as in apparatus-flange system At manufacturers discretion DIN 28032 or DIN 28036 P245GH or P250GH as in DIN EN 10222-2 or P265GH as in DIN EN 10028-2 Flange as in piping-flange system Type 01 as in DIN EN 1092-1 P245GH or P250GH as in DIN EN 10222-2 or P265GH

47、as in DIN EN 10028-2 3 Facing Sheet or flat rolled steel Stainless steelb as in DIN EN 10088-2 or DIN EN 10088-3 4 Cover components Cover as in apparatus-flange system Sheet P265GH as in DIN EN 10028-2 Cover as in apparatus-flange and piping-flange system Type 05 as in DIN EN 1092-1 P245GH or P250GH

48、 as in DIN EN 10222-2 or P265GH as in DIN EN 10028-2 5 Handle Round steel as in DIN EN 10060 S235JRG2 as in DIN EN 10025-2 6 Facing and lining Sheet or flat steel Stainless steelb as in DIN EN 10088-2 or DIN EN 10088-3 7 Fasteners and accessories Hexagon head boltsc As in DIN EN ISO 4014 5.6 as in D

49、IN EN ISO 898-1, A2-50 or A4-70 as in DIN ISO 3506-1 8 Hexagon nutsc As in DIN EN ISO 8673 or DIN EN ISO 4032 5-2 as in DIN EN 20898-2, A2-50 or A4-70 as in DIN ISO 3506-2 9 Gasket As in DIN 28040 or DIN EN 1514 series As in DIN 28091-1b aMaterials at purchasers discretion. In pressure vessels, materials used for components under pressure shall meet the require-ments of the Pressure Equipmen