DIN 4754-1-2015 Heat transfer installations working with organic heat transfer fluids - Part 1 Safety requirements test《用有机液体工作的传热设备 第一部分 安全要求、试验》.pdf

1、March 2015DEUTSCHE NORM English price group 18No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 27.060.30!%LR_“241476

2、0www.din.deDIN 4754-1Heat transfer installations working with organic heat transfer fluids Part 1: Safety requirements, test,English translation of DIN 4754-1:2015-03Wrmebertragungsanlagen mit organischen Wrmetrgern Teil 1: Sicherheitstechnische Anforderungen, Prfung,Englische bersetzung von DIN 475

3、4-1:2015-03Installations de transfert de chaleur aux fluides caloporteurs organiques Partie 1: Exigences de scurit, essai,Traduction anglaise de DIN 4754-1:2015-03SupersedesDIN 4754:199409See start of applicationwww.beuth.deDocument comprises 46 pagesDDIN-Normenausschuss Heiz- und Raumlufttechnik so

4、wie deren Sicherheit (NHRS)DIN-Sprachendienst11.16DIN 4754-1:2015-03 2 A comma is used as the decimal marker. Start of application The start of application of this standard is 2015-03-01. For DIN EN 4754:1994-09 there is a transition period ending on 2016-03-31. DIN 4754-1:2015-03 3 Contents Page Fo

5、reword 5 Introduction 6 1 Scope . 7 2 Normative references . 7 3 Terms and definitions 9 4 Safety requirements . 10 4.1 General . 10 4.2 Materials . 10 4.3 Design and construction 11 4.3.1 General . 11 4.3.2 Suitability validation 11 4.3.3 Heaters . 11 4.3.4 Pipework and fittings . 12 4.3.5 Pumps .

6、13 4.3.6 Thermal insulation 13 4.3.7 Heating . 14 4.3.8 Heat transfer fluids . 14 4.3.9 Expansion chambers, safeguarding against overpressure for heat transfer fluids operated in their liquid phase 14 4.3.10 Expansion chambers for systems operating with heat transfer fluids in their vapour phase 17

7、4.3.11 Receiver vessels . 17 4.3.12 Equipment 17 4.3.13 Electrical equipment 19 4.4 Installation of heaters 20 4.4.1 General . 20 4.4.2 Installation in heating rooms 20 4.4.3 Installation in work spaces 21 4.4.4 Installation in open spaces . 21 4.5 Protection against accidental contact and fire prot

8、ection . 22 4.5.1 Protection against accidental contact 22 4.5.2 Fire protection 22 4.5.3 Safe removal of substances with a low boiling point 22 5 Initial inspection and recurrent inspections . 22 5.1 System 22 5.2 Heat transfer fluids . 23 5.2.1 Requirements for heat transfer fluids . 23 5.2.2 Furt

9、her specifications 23 6 Inspection log 23 7 Operating manual and operating instructions . 24 8 Maintenance and repair 24 Annex A (informative) Schematic diagrams of designs of heat transfer installations . 25 DIN 4754-1:2015-03 4 Annex B (informative) Calculation of the maximum film temperature in f

10、uel-fired heaters of heat transfer installations . 29 B.1 Principles . 29 B.2 Scope 29 B.3 General 29 B.4 Calculation variables . 30 B.5 Notation 31 B.6 Requirement . 31 B.7 Calculation . 31 B.7.1 Determination of maximum film temperature 31 B.7.2 Determination of the heat transmission coefficient a

11、t interior tube wall . 32 B.7.3 Determination of density of heat flow . 32 Annex C (informative) Minimum information for system nameplates of heat transfer installations according to DIN 4754 . 36 C.1 General information . 36 C.2 Information on the system nameplate 36 C.3 Information to be included

12、on nameplate of the heater . 36 C.4 Information to be included on nameplate of the expansion vessel 37 C.5 Information to be included on nameplate of the receiver vessel 37 C.6 Information to be included on nameplate of the heat consumer (heat transfer fluid side) 37 C.7 Equipment 37 C.7.1 Safety te

13、mperature limiter 37 C.7.2 Flue gas temperature limiter 38 C.7.3 Draught diverter 38 C.7.4 Fluid level limiter (expansion vessel) . 38 C.7.5 Safety valve 38 C.7.6 Maximum pressure limiter for closed systems 39 C.7.7 Safety circuit for systems with elevated expansion vessel (content 1 000 l) 39 C.7.8

14、 Information on the type of heating . 39 C.7.9 Circulating pump . 39 C.7.10 Pressure gauge in return connection . 39 C.7.11 Thermometer in feed connection 39 C.8 Additional documents . 39 C.9 Documents for inspection before commissioning 40 Annex D (informative) Explanations relating to the safety-r

15、elevant requirement levels . 41 Annex E (informative) Explanations concerning the application of the standard 44 E.1 Legal provisions . 44 E.2 Design and construction . 44 E.3 Systems, system parts 44 E.4 Thermal insulation . 45 E.5 Equipment 45 E.6 Installation of heaters . 45 Bibliography . 46 DIN

16、 4754-1:2015-03 5 Foreword This standard includes safety requirements within the meaning of the Produktsicherheitsgesetz (ProdSG) (German Product Safety Act). Where this standard has been identified by the Ausschuss fr Produktsicherheit (German Committee for Product Safety) and reference to it has b

17、een published in the Gemeinsames Ministerialblatt (German Joint Ministerial Gazette) by the Bundesanstalt fr Arbeitsschutz und Arbeitsmedizin (BAuA) (German Federal Institute for Occupational Safety and Health), it is to be presumed that heat transfer installations working with organic heat transfer

18、 fluids which comply with this standard fulfil the relevant health and safety requirements. This document has been prepared by DIN-Normenausschuss Heiz- und Raumlufttechnik (DIN Standards Committee for Heating and Ventilation), Working Committee NA 041-01-41 AA Wrmebertragungsanlagen. DIN 4754, Heat

19、 transfer installations working with organic heat transfer fluids consists of the following parts: Part 1: Safety requirements, test Part 2: Draught diverter Part 3: Level controller Part 1 of this standards series replaces DIN 4754:1994-09; Part 2 replaces DIN 32727:1981-02, withdrawn in 2007-09; a

20、nd Part 3 replaces DIN 32728:1982-02, withdrawn in 2007-09. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. DIN shall not be held responsible for identifying any or all such patent rights. In addition to the legal units of measure

21、ment, this standard also uses the unit “bar”. It should, however, be noted that according to the German law on units in metrology, the use of these units is not permitted in official or business communications within Germany. Conversion: Unit not permitted Unit permitted Conversion bar Pa 1 bar = 10

22、5Pa Amendments This standard differs from DIN 4754:1994-09 as follows: a) Subclause 4.4 “Heater setup” has been completely revised and brought in line with the relevant regulations and codes of practice; b) the standard has been editorially revised. Previous versions DIN 4754: 1974-10, 1980-01, 1990

23、-12, 1994-09 DIN 4754-1:2015-03 6 Introduction The content of this standard is in agreement with the specifications of the Pressure Equipment Directive (DGRL). The requirements stipulated in the Betriebssicherheitsverordnung (BetrSichV) (German Ordinance on Industrial Safety and Health) and the Wass

24、erhaushaltsgesetz (German Water Management Act) have also been taken into consideration in this standard. The diagrams in Annex A are only simplified representations of the basic circuitry; they are not recommendations for certain types of circuit. The project configuration and installation of heat

25、transfer installations with organic heat transfer fluids require special experience due to the high working temperature. These activities can only be carried out by firms with the requisite knowledge. Supplementary explanations pointing to the required technical expertise of the planning and impleme

26、nting specialist firms can be found in Annex E. The normal heat transfer installations proven in practice as well as the experience with them were considered when formulating this standard. All pressures not specifically identified in this standard are overpressures to the atmosphere. DIN 4754-1:201

27、5-03 7 1 Scope This standard applies for heat transfer installations in which organic heat transfer fluids are heated to temperatures below or above their initial boiling point at atmospheric pressure. It applies to heat consumers only in spaces where heat transfer fluid passes through them. This st

28、andard has the purpose of satisfying protection targets for the production and supply, in particular those specified in the Pressure Equipment Directive (DGRL). It also serves as an aid in the compliance with the specifications of the Betriebssicherheitsverordnung. 2 Normative references The followi

29、ng documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. DIN 4750:1993-02,

30、Requirements for vertical pipes for steam rooms in steamboilers and heating plants guarding against steam pressure of 0,5 bar DIN 4754-2, Heat transfer installations working with organic heat transfer fluids Draught diverter DIN 4754-3, Heat transfer installations working with organic heat transfer

31、fluids Level controller DIN 51522, Heat transfer fluids Q Specifications, test DIN 51528, Testing of mineral oils and related products Determination of thermostability of unused heat transfer fluids DIN 51529, Testing of mineral oils and related products Testing and evaluation of used heat transfer

32、fluids DIN 7081, Pressure resistant oblong sight glasses of borosilicate glass without limitation in the range of low temperature DIN EN 3-7, Portable fire extinguishers Part 7: Characteristics, performance requirements and test methods DIN EN 267, Forced draught burners for liquid fuels DIN EN 298,

33、 Automatic burner control systems for burners and appliances burning gaseous or liquid fuels DIN EN 676, Forced draught burners for gaseous fuels DIN EN 746-1, Industrial thermoprocessing equipment Part 1: Common safety requirements for industrial thermoprocessing equipment DIN EN 764 (all parts), P

34、ressure equipment DIN EN 1561, Founding Grey cast irons DIN EN 1563, Founding Spheroidal graphite cast irons DIN EN 10088-3, Stainless steels Part 3: Technical delivery conditions for semi-finished products, bars, rods, wire, sections and bright products of corrosion resisting steels for general pur

35、poses DIN EN 10204:2005-1, Metallic products Types of inspection documents DIN EN 10216 (all parts), Seamless steel tubes for pressure purposes Technical delivery conditions DIN EN 10217 (all parts), Welded steel tubes for pressure purposes Technical delivery conditions DIN 4754-1:2015-03 8 DIN EN 1

36、0226-1, Pipe threads where pressure tight joints are made on the threads Part 1: Taper external threads and parallel internal threads Dimensions, tolerances and designation DIN EN 12732, Gas infrastructure Welding steel pipework Functional requirements DIN EN 12952-9, Water tube boilers and auxiliar

37、y installations Part 9: Requirements for firing systems for pulverized solid fuels for the boiler DIN EN 12952-16, Water tube boilers and auxiliary installations Part 16: Requirements for grate and fluidized bed firing systems for solid fuels for the boiler DIN EN 13445 (all parts), Unfired pressure

38、 vessels DIN EN 13480-3, Metallic industrial piping Part 3: Design and calculation DIN EN 13480-4, Metallic industrial piping Part 4: Fabrication and installation DIN EN 14597, Temperature control devices and temperature limiters for heat generating systems E DIN EN 50156-1 (VDE 0116-1):2013-05, Ele

39、ctrical equipment for furnaces and ancillary equipment Part 1: Requirements for application design and installation DIN EN 60335-2-54 (VDE 0700-54):2013-12, Household and similar electrical appliances Safety Part 2-54: Particular requirements for surface-cleaning appliances for household use employi

40、ng liquids or steam DIN EN 82079-1 (VDE 0039-1), Preparation of instructions for use Structuring, content and presentation Part 1: General principles and detailed requirements DIN EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels DIN VDE 0100 (all parts), Erection of powe

41、r installations with nominal voltages up to 1 000 V VDI 3033, Heat-transfer systems with organic heat-transfer media Operation, maintenance and repair VDI 03033, Form set for correct and foolproof management of heat-transfer systems AD 2000 Code1)BGR 1332)BG-Regeln Ausrstung von Arbeitssttten mit Fe

42、uerlschern (Employers Liability Insurance Association rules on equipping work places with fire extinguishers) BGR 5002)BG-Regeln Betreiben von Arbeitsmitteln (Employers Liability Insurance Association rules on the operation of work equipment) BetrSichV3)Betriebssicherheitsverordnung (German Ordinanc

43、e on Industrial Safety and Health) Pressure Equipment Directive4)Directive 97/23/EG of the European Parliament and of the Council of 29 May 1997 on the approximation of the laws of the Member States concerning pressure equipment (DRGL) 1)Registered in the DITR database of DIN Software GmbH, obtainab

44、le from: Beuth Verlag GmbH, 10772 Berlin 2)Obtainable from www.dguv.de 3)Obtainable from www.gesetze-im-internet.de 4)Obtainable from www.druckgeraete-online.de DIN 4754-1:2015-03 9 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 heat transfe

45、r installation HT system system in which an organic heat transfer fluid is contained in a closed circuit and in which the heat input is effected by way of heaters and which comprises all equipment necessary for the given mode of operation including reserve equipment kept on stock Note 1 to entry: In

46、 heat transfer installations, the heat transfer fluid is normally heated in the heater, fed in forced circulation to the heat consumer and then returned to the heater for reheating (see Annex A, Figure A.1 to Figure A.4). 3.2 heater system component in which the heat transfer fluid is heated by fuel

47、, flue gas or electricity 3.3 minimum volume flow rate in forced-circulation heaters, the rate specified by the system manufacturer as that which shall be maintained as a minimum in order to avoid excessive overheating of the organic heating medium 3.4 pressures 3.4.1 maximum allowable pressure pShi

48、ghest pressure indicated at a specified point, for which the pressure device is designed Note 1 to entry: The specified point is the connecting point of the equipment parts with a safety function or the highest point of the pressure device or, if not suitable, another indicated point. 3.4.2 allowabl

49、e working pressure pBhighest pressure specified for safety reasons, for which the pressure device is secured, possibly by an equipment part with a safety function 3.5 temperatures 3.5.1 maximum allowable temperature TSspecified highest heat transfer fluid temperature for which the pressure device is designed 3.5.2 allowable working temperature TBhighest temperature specified for safety reasons, for which the pressure device is secured, possibly by an equipment part with a safety function DIN 4754