DIN EN 1005-5-2007 Safety of machinery - Human physical performance - Part 5 Risk assessment for repetitive handling at high frequency English version of DIN EN 1005-5 2007-05《机械安全.pdf

1、May 2007DEUTSCHE NORM English price group 24No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 13.110; 13.180!,xa)“985620

2、6www.din.deDDIN EN 1005-5Safety of machinery Human physical performance Part 5: Risk assessment for repetitive handling at high frequencyEnglish version of DIN EN 1005-5:2007-05Sicherheit von Maschinen Menschliche krperliche Leistung Teil 5: Risikobeurteilung fr kurzzyklische Ttigkeiten bei hohen Ha

3、ndhabungsfrequenzenEnglische Fassung DIN EN 1005-5:2007-05www.beuth.deDocument comprises 75 pages 08.07DIN EN 1005-5:2007-05 2 National foreword This standard has been prepared by CEN/TC 122 “Ergonomics” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Nor

4、menausschuss Ergonomie (Ergonomics Standards Committee), Technical Committee NA 023-00-03 AA Biomechanik. This standard deals with factors such as cycle times and recovery times that are deemed to fall under the obligation of the operator in accordance with Article 137 of the EC Treaty. Since the di

5、fference between the obligations of the manufacturer in accordance with Article 95 of the EC Treaty and those of the operator as in Article 137 of the Treaty are not taken into consideration here, this standard has not been published as a harmonized standard. References to the present standard, in f

6、ull or parts thereof, made in a standard harmonized in accordance with the Machinery Directive (98/37/EC) can under certain conditions encourage public agencies to invoke the safeguard clause procedure which could mean that the standard making the reference would lose its status as a harmonized stan

7、dard and thus be deleted from the list published in the Official Journal. EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 1005-5February 2007ICS 13.110; 13.180English VersionSafety of machinery - Human physical performance - Part 5:Risk assessment for repetitive handling at high frequencyScurit de

8、s machines - Performance physique humaine -Partie 5: Apprciation du risque relatif la manipulationrptitive frquence leveSicherheit von Maschinen - Menschliche krperlicheLeistung - Teil 5: Risikobeurteilung fr kurzzyklischeTtigkeiten bei hohen HandhabungsfrequenzenThis European Standard was approved

9、by CEN on 16 December 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstand

10、ards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to

11、the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nether

12、lands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in a

13、ny form and by any means reservedworldwide for CEN national Members.Ref. No. EN 1005-5:2007: EEN 1005-5:2007 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .6 4 Abbreviations.7 5 Requirements.8 5.1 The application of standards relevant to thi

14、s document.8 5.2 General aspects .8 5.3 Risk assessment9 5.3.1 General9 5.3.2 Hazard identification .11 5.3.3 Risk estimation and simple evaluation of machinery related repetitive handling at high frequency (Method 1) 12 5.3.4 Detailed risk evaluation of machinery related repetitive handling at high

15、 frequency: risk reduction and risk reduction option analysis (Method 2)13 6 Verification .17 7 Information for use 18 Annex A (informative) Identification of technical action.19 A.1 General19 A.2 Examples for identifying and counting technical actions.22 A.2.1 Example 1: Pick and place (Tables A.2

16、and A.3) 22 A.2.2 Example 2: Pick and place with transfer from one hand to the other and with visual inspection (Table A.4).22 A.2.3 Example 3: Pick and place while transporting a load (Table A.5) 23 A.2.4 Example 4: Cyclical use of a tool with repeated and identical actions (Table A.6) 24 A.2.5 Exa

17、mple 5: Technical actions not carried out in every cycle (Table A.7)24 Annex B (informative) Posture and types of movements .26 Annex C (informative) Force 31 C.1 General31 C.1.1 Introduction31 C.1.2 Procedure 1 A biomechanical approach based on user group strength distributions.31 C.2 Procedure 2 A

18、 psychophysical approach using the CR-10 Borg scale33 Annex D (informative) Association between the OCRA index and the occurrence of Upper Limbs Work-related Musculo-Skeletal Disorders (UL-WMSDs): criteria for the classification of results and forecast models .34 D.1 General34 D.2 OCRA Index values,

19、 exposure areas and consequent actions.37 Annex E (informative) Influence of recovery periods pattern and work time duration in determining the overall number of reference technical actions within a shift (RTA) and, consequently, the OCRA index 39 Annex F (informative) An application example of risk

20、 reduction in a mono-task analysis.41 F.1 Foreword.41 F.2 General: technical characteristics of the task 41 F.3 Hazard identification .43 EN 1005-5:2007 (E) 3 F.4 Method 1 .43 F.5 Method 2 .43 F.5.1 Description of awkward postures and movements and evaluation of the corresponding Posture multiplier

21、(PoM) 43 F.5.2 Repetitiveness multiplier (ReM).46 F.5.3 Evaluation of average force level and the corresponding Force Multiplier (FoM).46 F.5.4 Determination of the Recovery period multiplier (RcM) and the Duration multiplier (DuM) 47 F.5.5 Computation of reference technical actions per minute (RF).

22、48 F.5.6 Computation of the OCRA index48 F.5.7 OCRA index calculation for mono task analysis when the repetitive task duration should be assessed.48 F.5.8 Solutions to reduce the risk level 50 Annex G (informative) Definition and quantification of additional risk factors 58 Annex H (informative) Ris

23、k assessment by Method 2 when designing “multitask” jobs .60 H.1 OCRA index calculation when two or more repetitive tasks should be assessed .60 H.2 An application example: assessing repetitive tasks at a machine 61 H.2.1 Description of characteristics of two tasks 61 H.2.2 Definition of the corresp

24、onding multipliers62 H.2.3 Mono- task analysis separately for task A and B: computation of the overall number Actual Technical Actions (ATA) in task A (Table H.3) and task B (Table H.4) .62 H.2.4 Mono- task analysis: computation of the overall number of reference technical actions within a shift (RT

25、A) in task A (Table H.5) and task B (Table H.6).65 H.2.5 Mono- task analysis: computation of the OCRA index in task A (Table H.5) and task B (Table H.6) 65 H.3 Multi-tasks analysis.67 H.3.1 Computation of the overall number of Actual Technical Actions (ATA) in task A and task B (Table H.7) 67 H.3.2

26、Computation of the overall number of reference technical actions (RTA) in task A and task B (Table H.7) 68 H.3.3 Computation of the overall number of reference technical actions within a shift in task A and task B (Table H.7).69 H.4 Conclusion .70 Bibliography71 EN 1005-5:2007 (E) 4 Foreword This do

27、cument (EN 1005-5:2007) has been prepared by Technical Committee CEN/TC 122 “Ergonomics”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2007, and

28、conflicting national standards shall be withdrawn at the latest by August 2007. As a result of the assessment of the CEN consultant the standard will be published a non-harmonized standard (no reference to Machinery directive and no publication in the Official Journal of EC). EN 1005 consists of the

29、 following Parts, under the general title Safety of machinery Human physical performance: Part 1: Terms and definitions (harmonized standard); Part 2: Manual handling of machinery and component parts of machinery (harmonized standard); Part 3: Recommended force limits for machinery operation (harmon

30、ized standard); Part 4: Evaluation of working postures and movements in relation to machinery (harmonized standard); Part 5: Risk assessment for repetitive handling at high frequency (non-harmonized standard). According to the CEN/CENELEC Internal Regulations, the national standards organizations of

31、 the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slov

32、akia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 1005-5:2007 (E) 5 Introduction Within the life cycle of a machine from construction to dismantling, various machine-related actions may require repetitive handling at high frequency. Repetitive handling at high frequency can cause mus

33、culoskeletal strain and the risk of fatigue, discomfort and musculoskeletal disorders. The designer of a machine should seek to minimise these health risks by taking into account a variety of risk factors including the frequency of actions, the force, postures, durations, lack of recovery and other

34、additional factors. NOTE 1 Although factors such as duration and lack of recovery periods are relevant factors when assessing risk in relation to human physical performance in the workplace, these factors are controlled by the member states own national legislation, contract agreements with social p

35、artners and are not in the scope of this European Standard. The risk assessment method in this European Standard gives guidance to the designer how to reduce health risks for the operator. This European Standard is written in conformity with EN ISO 12100-1 and provides the user with guidance for haz

36、ard identification for harm through musculoskeletal overload and tools for qualitative and, to an extent, a quantitative risk assessment. The risk assessment tools also indicate how to achieve risk reduction. This European Standard does not deal with risks related to accidents. The recommendations p

37、rovided by this European Standard are based on available scientific evidence concerning the physiology and epidemiology of manual work. The knowledge is, however, limited and the suggested guidelines are subject to changes according to future research. This European Standard is a type B standard as

38、stated in EN ISO 12100-1. The provisions of this European Standard can be supplemented or modified by a type C standard. NOTE 2 For machines which are covered by the scope of a type C standard and which have been designed and built according to the provisions of that standard, the provisions of that

39、 type C standard take precedence over the provisions of this type B standard. EN 1005-5:2007 (E) 6 1 Scope This European Standard presents guidance to the designer of machinery or its component parts and the writer of type C standards in assessing and controlling health and safety risks due to machi

40、ne-related repetitive handling at high frequency. This European Standard specifies reference data for action frequency of the upper limbs during machinery operation, and it presents a risk assessment method intended for risk reduction option analysis. This European Standard applies to machinery for

41、professional operation by the healthy adult working population. This European Standard is not applicable for repetitive movements and related risks of the neck, back and lower limbs. 2 Normative references The following referenced documents are indispensable for the application of this document. For

42、 dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic de

43、sign principles Part 2: Interactions between the design of machinery and work tasks EN 1005-2, Safety of machinery Human physical performance Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002, Safety of machinery Human physical performance Part 3: Recommended force

44、 limits for machinery operation EN 1005-4:2005, Safety of machinery Human physical performance Part 4: Evaluation of working postures and movements in relation to machinery EN 1050, Safety of machinery Principles for risk assessment EN ISO 12100-1, Safety of machinery Basic concepts, general princip

45、les for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN ISO 14738:2002, Safety of machinery Anthropometric requirements for the design of workstations

46、 at machinery (ISO 14738:2002) ISO/IEC Guide 51, Safety aspects Guidelines for their inclusion in standards 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. NOTE Terms and definitions used in EN and ISO standards referred to in this European Stand

47、ard are also valid for this European Standard. EN 1005-5:2007 (E) 7 3.1 repetitive task task characterized by repeated work cycles 3.2 work cycle sequence of technical actions that are repeated always the same way 3.3 cycle time time elapsing from the moment when one operator begins a work cycle to

48、the moment that the same work cycle is started (in seconds) 3.4 technical action elementary manual actions required to complete the operations within the work cycle, such as holding, turning, pushing, cutting 3.5 repetitiveness characteristic of task when a person is continuously repeating the same

49、work cycle, technical actions and movements 3.6 frequency of actions number of technical actions per minute 3.7 force physical effort of the operator required to execute the technical actions 3.8 postures and movements positions and movements of body segment(s) or joint(s) required to execute the technical actions 3.9 recovery time period of rest following a period of activity in which restoration of human tissue can occur (in minutes) 3.10 additional factors risk factors which include other factors for which th