DIN EN 1010-2-2011 en 2138 Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2 Printing and varnishing mach.pdf

1、May 2011 Translation by DIN-Sprachendienst.English price group 22No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 37

2、.100.10; 85.100!$phd“1776965www.din.deDDIN EN 1010-2Safety of machinery Safety requirements for the design and construction of printing andpaper converting machines Part 2: Printing and varnishing machines including pre-press machinery(includes Amendment A1:2010)English translation of DIN EN 1010-2:

3、2011-05Sicherheit von Maschinen Sicherheitsanforderungen an Konstruktion und Bau von Druck- undPapierverarbeitungsmaschinen Teil 2: Druck- und Lackiermaschinen einschlielich Maschinen der Druckvorstufe (enthltnderung A1:2010)Englische bersetzung von DIN EN 1010-2:2011-05Scurit des machines Prescript

4、ions de scurit pour la conception et la construction de machines dimpressionet de transformation du papier Partie 2: Machines dimpression et de vernissage y compris les machines et lesquipements de pr-press (Amendement A1:2010 inclus)Traduction anglaise de DIN EN 1010-2:2011-05SupersedesDIN EN 1010-

5、2:2006-06www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.6405.11 DIN EN 1010-2:2011-05 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 May 2011. National foreword This stan

6、dard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Commi

7、ttee), Working Committee NA 060-23-01 AA Druck- und Papiermaschinen of Section Druck- und Papiermaschinen. Representatives of manufacturers of printing and varnishing machines, and of the employers liability insurance association Energie Textil Elektro Medienerzeugnisse (BG ETEM) contributed to this

8、 standard. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate pro

9、of of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“

10、presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 1010-2:2006-06 as follows: a) the standard has been brought in line with the new

11、 Machinery Directive 2006/42/EC; b) requirements for safety related parts of control systems have been brought in line with ISO 13849-1 and EN 62061; c) Annex A “Emission levels of sheet-fed presses resulting from tests” has been included; d) an informative Annex ZA dealing with the relationship bet

12、ween this European Standard and the essential requirements of EU Directive 2006/42/EC has been included. Previous editions DIN EN 1010-2: 2006-06 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-2:2006+A1 August 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-2:2006English Version Safety of

13、 machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machineryScurit des machines - Prescriptions de scurit pour la conception et la construction de machines dimpression et de transfo

14、rmation du papier - Partie 2: Machines dimpression et de vernissage y compris les machines et les quipements de pr-press Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschlielich Maschin

15、en der Druckvorstufe This European Standard was approved by CEN on 17 January 2005 and includes Amendment 1 approved by CEN on 18 June 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nati

16、onal standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in

17、any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic,

18、Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMA

19、LISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-2:2006+A1:2010: EEN 1010-2:2006+A1:2010 (E) 2 Contents Page Foreword 4Introducti

20、on .51 Scope 62 Normative references 73 Terms and definitions .84 List of significant hazards . 115 Safety requirements and/or measures . 165.1 General . 165.2 Pre-press machinery 165.3 Sheet-fed printing presses and varnishing machines (except screen printing presses) . 185.4 Web-fed rotary printin

21、g presses and varnishing machines . 305.4.1 General . 305.5 Screen printing presses . 365.6 Auxiliary devices for printing and varnishing machines 405.6.1 General . 405.6.2 Cylinder and roller washing devices 405.6.3 Continuous-flow drying devices . 415.6.4 Powder spraying devices . 425.6.5 Auxiliar

22、y devices on inking and damping units 435.6.6 Plate clamping devices 435.6.7 Washing equipment for printing forms, rollers and doctor blades . 435.6.8 Pile turners 445.6.9 Measuring and control devices . 456 Verification of safety requirements and/or measures . 467 Information for use . 507.1 Instru

23、ction handbook . 507.1.1 Pre-press machinery 507.1.2 Sheet-fed printing presses and varnishing machines 507.1.3 Web-fed rotary printing presses and varnishing machines . 517.1.4 Screen printing presses . 517.1.5 Automatic cylinder and roller washing device 527.1.6 Continuous-flow drying devices . 52

24、7.1.7 Alcohol-dosing devices . 527.1.8 Washing equipment for printing forms, rollers and doctor blades . 527.1.9 Pile turners 52Annex A (informative) !Emission levels of sheet-fed presses resulting from tests 53A.1 General considerations 53A.1.1 Introduction . 53A.1.2 Ozone . 53A.1.3 Results . 54A.2

25、 Powder . 54A.2.1 Situation . 54A.2.2 Measurement . 54A.2.3 Results . 54A.3 Ink mist and varnish mist . 54A.3.1 Situation . 54A.3.2 Measurement . 55DIN EN 1010-2:2011-05 EN 1010-2:2006+A1:2010 (E) 3 A.3.3 Results 55A.4 Ammonia 55A.4.1 Situation . 55A.4.2 Measurement . 56A.4.3 Results 56A.5 Volatile

26、organic compounds-isopropyl alcohol (VOC-IPA) and VOC hydrocarbon compounds (cleaners/solvents) 56A.5.1 Situation . 56A.5.2 Measurement . 57A.5.3 Results of measurement“ . 57Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“

27、 58Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC“ 59Bibliography 62DIN EN 1010-2:2011-05 EN 1010-2:2006+A1:2010 (E) 4 Foreword This document (EN 1010-2:2006+A1:2010) has been prepared by Technical Committee CEN/TC 198 “Prin

28、ting and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2011, and conflicting national standards shall be withdrawn at

29、 the latest by February 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2

30、010-06-18. This document supersedes EN 1010-2:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essen

31、tial requirements of EU Directives. For relationship with EU Directives, see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this Europe

32、an Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Uni

33、ted Kingdom. DIN EN 1010-2:2011-05 EN 1010-2:2006+A1:2010 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1:2003. It defines additional safety requirements and/or deviations from the stipulations in !EN 1010-1:2004+A1“. The machinery concerned and the extent to which

34、hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standa

35、rds for machines that have been designed and built according to the provisions of this type C standard. The European Committee for Standardization (CEN) draws attention to the fact that it is claimed that compliance with this document may involve the use of one or more patents: - German Patent DE 10

36、3 10 236 B3 - PCT patent application CEN takes no position concerning the evidence, validity and scope of this patent right. The holders of this patent right have assured CEN that they are willing to negotiate licences under reasonable and non-discriminatory terms and conditions with applicants thro

37、ughout the world. In this respect, the statement of the holders of this patent right is registered with CEN: The companies Koenig equipment for developing films and printing forms; washing machines for printing forms; machines for bending printing forms; punching machines for film and printing forms

38、; cutting machines for film and printing forms; machines for the production of gravure printing forms; scanners. Printing and varnishing machines: proofing presses; sheet-fed printing presses and varnishing machines including digital printing presses; web-fed rotary presses and varnishing machines i

39、ncluding digital printing presses; screen printing presses. Auxiliary devices: cylinder and roller washing devices; continuous flow drying devices; powder spraying devices; auxiliary devices on inking and damping units; automatic plate clamping devices; washing equipment for printing forms, rollers

40、and scrapers; pile turners; measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1“. Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary DIN EN 1010-2:2011-05 EN 1010-2:2006

41、+A1:2010 (E) 7 devices, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respective requirements in this standard. This document does not deal with risks generated by noise emi

42、tted from the machines. These issues are fundamentally covered in !EN 1010-1:2004+A1“ This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates. This document is not applicable to printing and varnishing machines including pre-press machinery w

43、hich are manufactured before the date of publication of this document by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the refe

44、renced document (including any amendments) applies. !deleted text“ !EN 349:1993+A1:2008“, Safety of machinery Minimum gaps to avoid crushing of parts of the human body !EN 378-1:2008“, Refrigerating systems and heat pumps Safety and environmental requirements Part 1: Basic requirements, definitions,

45、 classification and selection criteria !deleted text“ !EN 1088, Safety of machinery Interlocking devices associated with guards Principles for design and selection“ !EN 1010-1:2004+A1“, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines

46、Part 1: General requirements !deleted text“ !EN 1127-1:2007“, Explosive atmospheres Explosion prevention and protection Part 1: Basic concepts and methodology !EN 1539:2009“, Dryers and ovens, in which flammable substances are released Safety requirements !EN 60204-1:2006, Safety of machinery Electr

47、ical equipment of machines Part 1: General requirements (IEC 60204-1:2005, modified)“ EN 60529:1991, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989) !EN 60825-1:2007, Safety of laser products Part 1: Equipment classification and requirements (IEC 60825-1:2007)“ !EN 60950-1:20

48、06, Information technology equipment Safety Part 1: General requirements (IEC 60950-1:2005, modified)“ !EN 61496-1:2004, Safety of machinery Electro-sensitive protective equipment Part 1: General requirements and tests (IEC 61496-1:2004, modified)“ DIN EN 1010-2:2011-05 EN 1010-2:2006+A1:2010 (E) 8 !EN 62061:2005, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems (IEC 62061:2005)“ EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design - Part 1