DIN EN 1010-3-2010 Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 3 Cutting machines German version EN 1.pdf

1、June 2010 Translation by DIN-Sprachendienst.English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 3

2、7.100.10; 85.100!$i-h“1701069www.din.deDDIN EN 1010-3Safety of machinery Safety requirements for the design and construction of printing andpaper converting machines Part 3: Cutting machines (includes Amendment A1:2009)English translation of DIN EN 1010-3:2010-06Sicherheit von Maschinen Sicherheitsa

3、nforderungen an Konstruktion und Bau von Druck- undPapierverarbeitungsmaschinen Teil 3: Schneidemaschinen (enthlt nderung A1:2009)Englische bersetzung von DIN EN 1010-3:2010-06Scurit des machines Prescriptions de scurit pour la conception et la construction de machines dimpressionet de transformatio

4、n du papier Partie 3: Coupeuses et massicots (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 1010-3:2010-06SupersedesDIN EN 1010-3:2002-12See start of validitywww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.3106.10 DIN EN

5、1010-3:2010-06 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 June 2010. National foreword This standard includes safety requirements. This standard has been prepared by CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The respon

6、sible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-23-01 AA Druck- und Papiermaschinen of Section Druck- und Papiermaschinen. Representatives of manufacturers of printing and paper converting machi

7、nes, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to printing and paper converting machines that

8、are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a m

9、anufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This s

10、tandard differs from DIN EN 1010-3:2002-12 as follows: a) The standard has been brought in line with the new Machinery Directive 2006/42/EC. b) An informative Annex ZB dealing with the relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC has been incl

11、uded. Previous editions DIN EN 1010-3: 2002-12 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-3:2002+A1 October 2009 ICS 37.100.10; 85.100 Supersedes EN 1010-3:2002English Version Safety of machinery - Safety requirements for the design and construction of printing and paper converting

12、machines - Part 3: Cutting machines Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines dimpression et de transformation du papier - Partie 3: Coupeuses et massicots Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und

13、 Papierverarbeitungsmaschinen - Teil 3: Schneidemaschinen This European Standard was approved by CEN on 4 March 2002 and includes Amendment 1 approved by CEN on 15 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

14、 European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (

15、English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulg

16、aria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARD

17、IZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-3:2002+A1:2009: EEN 1010-3:2002+A1:2009 (E) Conten

18、ts Page Foreword 3Introduction . 41 Scope 52 Normative references 53 Definitions, symbols and abbreviations 54 List of significant hazards 65 Safety requirements and/or measures 86 Verification of safety requirements and/or measures 227 Information for use 24Annex A (normative) Safety distance of ES

19、PDs on guillotines 26Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ . 27Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 28Bibliography 29DIN

20、EN 1010-3:2010-06 2EN 1010-3:2002+A1:2009 (E) Foreword This document (EN 1010-3:2002+A1:2009) has been prepared by CEN /TC 198, “Printing and paper machinery - Safety“, the Secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publica

21、tion of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall

22、not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2009-09-15. This document supersedes EN 1010-3:2002. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has bee

23、n prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the EU Directives. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This European S

24、tandard consists of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the co

25、nversion of flat and corrugated board According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this document: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hunga

26、ry, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1010-3:2010-06 3EN 1010-3:2002+A1:2009 (E) Introduction This European Standard is a type C standard as specifie

27、d in EN 1070. It contains additional safety requirements and/or deviations from !EN 1010-1:2004+A1“. The scope of this European Standard refers to the relevant machines and the hazards, hazardous situations and hazardous events covered. For machines designed and constructed in accordance with this t

28、ype C standard, the following applies: if specifications in this type C standard deviate from the specifications in type A or type B standards, the specifications in this type C standard have priority over the specifications of the other standards. DIN EN 1010-3:2010-06 4EN 1010-3:2002+A1:2009 (E) 1

29、 Scope 1.1 This European Standard applies to cutting machines used in paper converting: - guillotines; - three-knife trimmers; - index cutting machines; - trimmers; - rotary cutters; - round cornering machines; - label punching machines. This European Standard is only applicable in conjunction with

30、!EN 1010-1:2004+A1“. Both parts together identify all significant hazards relevant to the cutting machines when they are used as intended and under the conditions foreseen by the manufacturer (see Clause 4). The specific requirements of this European Standard take precedence over respective requirem

31、ents of !EN 1010-1:2004+A1“. This European Standard is not applicable to cutting machines manufactured before the publication of this European Standard by CEN. 1.2 This standard does not apply to winder-slitters or sheeters (see EN 1034-1, EN 1034-3, prEN 1034-5). 2 Normative references This Europea

32、n Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications ap

33、ply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1, Safety of machinery - Safety of machinery - Basic concepts, general principles for design. Part 1: B

34、asic terminology, methodology. EN 294, Safety of machinery - Safety distances to prevent danger zones being reached by the upper limbs. EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards. !EN 1010-1:2004+A1, Safety of machinery Saf

35、ety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements“ .EN 1050:1996, Safety of machinery Principles of risk assessment. EN 1070, Safety of machinery Terminology. EN 1080, Safety of machinery - Interlocking devices associated with guar

36、ds - Principles for design and selection. 3 Definitions, symbols and abbreviations For the purposes of this European Standard, the terms and definitions in EN 1070, !EN 1010-1:2004+A1“ and the following apply: 3.1 knives cutting tools with translational movement 3.2 DIN EN 1010-3:2010-06 5EN 1010-3:

37、2002+A1:2009 (E) rotary knives circular knives with rotational movement 3.3 dynamic forces maximum forces occurring measured by a spring constant as described in Clause 6 3.4 guillotines machines using a knife for cutting stacks of paper sheets or similar substrates - 3.5 feeding tables tables for f

38、eeding the material to be cut to the guillotine 3.6 three-knife trimmers, trimmers cutting machines for cutting two or three sides of book blocks, stationery, magazines with the material fed manually or automatically 3.7 rotary cutters machines using rotary knives for cutting book blocks, stationery

39、, magazines with automatic feeding 3.8 index cutting machines machines for making index cuts on book blocks and stationery and for printing indexes 3.9 round cornering machines machines for cutting round corners on book blocks and stationery 3.10 label punching machines machines for cutting out labe

40、ls 3.11 ESPD electro-sensitive protective device 4 List of significant hazards 4.1 This clause contains all the significant hazards, as far as they are dealt with in this standard, identified by the risk assessment method as being significant for this type of machinery and which require action to el

41、iminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 It is of great importance that the user of this standard, e.g. the designer, manufacturer

42、or supplier, takes into account the following principal aspects in accordance with EN 1050: the intended use of the machine including setting-up (making ready), cleaning and maintenance, including forseeable misuse; identification of the significant hazards. DIN EN 1010-3:2010-06 3.2 6EN 1010-3:2002

43、+A1:2009 (E) Table 1 - Significant hazards, danger zones, safety measures Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1 EN 1050:1996Annex A Mechancal hazards crushing shearing cutting trapping drawing-in impact Guillotines - knife/clamping bar danger

44、 zone - knife - clamping bar - backgauge - automatic mode Integral feeding and delivery equipment for guillotines - feeding table - rear table of guillotine - gripper - delivery table Index cutting machines - feeding and delivery - automatic feeding and delivery - knives Three-knife trimmers, trimme

45、rs - knives - manual feeding - automatic mode Rotary cutters - rotary knives Round cornering machines - knives, saws Label punching machines - punching knife - waste opening 5.2.3, 5.2.4 5.2.5, 5.2.7, 5.2.10 5.2.6, 5.2.8 5.2.9 5.2.13 5.3.1, 5.3.4, 5.3.5 5.3.2 5.3.3 5.3.6 to 5.3.11 5.4.1 5.4.2 5.4.3.

46、1, 5.4.3.2 5.5.1, 5.5.3, 5.5.4 5.5.2 5.5.5 5.6.1, 5.6.2 5.7.1 to 5.7.3 5.8.1, 5.8.2, 5.8.4 4.2.1 1 Neglecting ergonomic principles in machine design unhealthy body postures Guillotines - knock-up devices - optical cutting line indicators 5.2.11 5.2.12 4.9 8 Faults, malfunctions in the control system

47、s faults in safety-related circuits Guillotines - knife and clamping bar, ESPDs and their related signal processing Label punching machines - punching area 5.2.1, 5.2.2 5.8.3 10 DIN EN 1010-3:2010-06 7EN 1010-3:2002+A1:2009 (E) 5 Safety requirements and/or measures 5.1 General Machinery shall comply

48、 with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN 292 for hazards that are relevant but not significant and not dealt with by this European Standard (e.g. sharp edges). The common requirements of !EN

49、1010-1:2004+A1“ shall also be taken into account. 5.2 Guillotines 5.2.1 Control systems The use of guillotines requires routine and regular access to the danger zone to be provided and therefore the requirements specified in 5.2.6.2, 5.2.8.3, 5.2.9.2, and 5.2.11.3 of !EN 1010-1:2004+A1“ shall be adhered to. NOTE Safety-related parts of the control system include emergency stop, two-hand controls, ESPDs, safety position switches and their related signal processing. 5.2.2 ESPDs the requirements for ESPD