DIN EN 1010-4-2010 en 8751 Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4 Bookbinding paper converting.pdf

1、December 2010 Translation by DIN-Sprachendienst.English price group 24No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 37.100.10; 85.100!$lJm“1733974www.din.deDDIN EN 1010-4Safety of machinery Safety requirements for the design and construction of printing andpaper converting machines Part 4: Bookbinding, paper converting and finishing machines (includesAmendment A1:2009)English translation of DIN EN 1010-4:2010-

3、12Sicherheit von Maschinen Sicherheitsanforderungen an Konstruktion und Bau von Druck- undPapierverarbeitungsmaschinen Teil 4: Buchbinderei-, Papierverarbeitungs- und Papierveredelungsmaschinen (enthltnderung A1:2009)Englische bersetzung von DIN EN 1010-4:2010-12Scurit des machines Exigences de scur

4、it pour la conception et la construction de machines dimpression etde transformation du papier Partie 4: Machines relier les livres, machines de transformation et de finition du papier(Amendement A1:2009 inclus)Traduction anglaise de DIN EN 1010-4:2010-12SupersedesDIN EN 1010-4:2004-09See start of a

5、pplicationwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.7211.10 DIN EN 1010-4:2010-12 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 December 2010. National foreword Thi

6、s standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards

7、 Committee), Working Committee NA 060-23-01 AA Druck- und Papiermaschinen of Section Druck- und Papiermaschinen. Representatives of manufacturers of paper making and finishing machines, and of the employers liability insurance association for papermakers contributed to this standard. This standard c

8、ontains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the

9、essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”

10、). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 1010-4:2004-09 as follows: a) The standard has been brought in line with the new Machinery Directive 2006/

11、42/EC. b) An informative Annex ZB dealing with the relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC has been included. Previous editions DIN EN 1010-4: 2004-09 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1010-4:2004+A1 October 2009 ICS

12、37.100.10; 85.100 Supersedes En 1010-4:2004English Version Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4: Bookbinding, paper converting and finishing machines Scurit des machines - Exigences de scurit pour la conception e

13、t la construction de machines dimpression et de transformation du papier - Partie 4: Machines relier les livres, machines de transformation et de finition du papierSicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbi

14、nderei, Papierverarbeitungs- und Papierveredelungsmaschinen This European Standard was approved by CEN on 21 November 2003 and includes Amendment 1 approved by CEN on 15 September 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for givin

15、g this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official vers

16、ions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium

17、, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR ST

18、ANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-4:2004+A1:2009: EEN 1010-4:2004+A1:2009 (E)

19、Contents Page Foreword 4Introduction .51 Scope 52 Normative references 63 Terms and definitions .74 List of significant hazards . 105 Safety requirements and/or measures . 175.1 General . 175.2 Bookbinding machines 175.2.1 Stitching, riveting, eyeletting and attaching machines (with manual feeding)

20、175.2.2 Gang stitchers . 195.2.3 Gathering machines . 215.2.4 Perfect binders (Figure 11) 235.2.5 Paper drills 255.2.6 Book signature presses . 265.2.7 Book presses 265.2.8 Sheet folding machines (Figure 16) 275.2.9 Book production lines for the production of hard cover books 285.2.10 Back rounding

21、and pressing machines 305.2.11 Backlining and head banding machines 315.2.12 Casing-in machines 315.2.13 Book cover crease forming machines (presses) . 325.3 Paper converting machines . 335.3.1 Machines for the production of envelopes 335.3.2 Machines for the production of sanitary items 405.3.3 Ins

22、erting machines (Figure 28) 455.3.4 Counter-stackers 465.3.5 Paper embossing machine 465.4 Finishing machines 485.4.1 Coaters . 485.4.2 Laminators . 526 Verification of safety requirements and/or measures . 567 Information for use . 667.1 Instruction handbook . 667.1.1 Stitching, riveting, eyelettin

23、g and attaching machines 667.1.2 Perfect binders 667.1.3 Machines for the production of envelopes 667.1.4 Machines for the production of sanitary items 677.1.5 Paper embossing machines 677.1.6 Coaters . 677.1.7 Hold-to-run speeds of above 10 m/min under two-hand control . 677.1.8 High contact temper

24、atures 67Annex A (normative) General requirements 68A.1 Production lines 68A.2 Start-up warning device . 68A.3 Limit values for interlocking guards . 68DIN EN 1010-4:2010-12 2EN 1010-4:2004+A1:2009 (E) Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements

25、 of EU Directive 98/37/EC“ 69Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 70DIN EN 1010-4:2010-12 3EN 1010-4:2004+A1:2009 (E) Foreword This document (EN 1010-4:2004+A1:2009) has been prepared by Technical Committee CEN

26、/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be wi

27、thdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CE

28、N on 2009-09-15. This document supersedes EN 1010-4:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports

29、 essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ Annex A of this standard is normative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the fol

30、lowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sl

31、ovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1010-4:2010-12 4EN 1010-4:2004+A1:2009 (E) Introduction This document is a type C standard as stated in EN 1070. It defines additional safety requirements and/or deviations from the stipulations in !EN 1010-1:2004+A1“. The machinery conce

32、rned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the p

33、rovisions of the other standards for machines that have been designed and built according to the provisions of this C standard. The EN 1010 series of standards consists of the following parts: Part 1 Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cut

34、ting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the conversion of flat and corrugated board 1 Scope This document applies to bookbinding machines: stitching, riveting, eyeletting and attaching machines;

35、 gang stitchers; gathering machines; perfect binders; paper drills; book signature presses; book presses; sheet folding machines; book production lines for the production of books with hard covers; back rounding and pressing machines; DIN EN 1010-4:2010-12 5EN 1010-4:2004+A1:2009 (E) backlining and

36、head banding machines; casing-in machines; book cover crease forming machines. paper converting machines: machines for the production of envelopes; machines for the production of sanitary items; inserting machines; counter-stackers; paper embossing machines. paper finishing machines: coaters; lamina

37、tors. This document shall be used together with !EN 1010-1:2004+A1“. Both parts together identify all significant hazards relevant to bookbinding, paper converting and paper finishing machines when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The sp

38、ecific requirements in EN 1010-4 take precedence over respective requirements in !EN 1010-1:2004+A1“. This document does not deal with risks generated by noise emitted from the machines. These issues are covered basically in !EN 1010-1:2004+A1“. However, for machines like sheet folding machines and

39、machines for the production of envelopes and sanitary items, some specific proposals for noise reduction measures are given. This document is not applicable to bookbinding, paper converting and finishing machines manufactured before the date of publication of this document by CEN. 2 Normative refere

40、nces This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of thes

41、e publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design Part 1: Basi

42、c terminology, methodology. EN 292-2:1991+A1:1995, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of mac

43、hinery Minimum gaps to avoid crushing of parts of the human body. DIN EN 1010-4:2010-12 6EN 1010-4:2004+A1:2009 (E) EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for machinery manufacturers. EN 626

44、-2:1996, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures. EN 954-1:1996, Safety of machinery Safety related parts of control systems. Part 1: General principles for design. !EN 1010-1:2004+A1, Safe

45、ty of machinery Safety requirements for the design and construction of printing and paper converting machines Part 1: Common requirements.“ prEN 1010-2:2003, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 2: Printing and varnish

46、ing machines including pre-press machinery. EN 1010-3:2002, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 3: Cutting machines. EN 1050:1996, Safety of machinery Principles for risk assessment. EN 1070 :1998, Safety of machinery

47、 Terminology. EN 1539:2000, Dryers and ovens in which flammable substances are released Safety requirements. prEN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment Accuracy categories 2 and 3. EN 61000-6-4:2002, Electromagnetic compatibili

48、ty (EMC) Generic standards Part 6-4: Emission standard for industrial environment (IEC 61000-6-4:1997). EN ISO 4871, Acoustics Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) 3 Terms and definitions For the purposes of this European Standard, the definitions given in EN 1070:1998 and !EN 1010-1:2004+A1“ and the following apply. 3.1 stitching, riveting, eyeletting and attaching machines powered machines using tools for connecting material by means of metallic items or positively fixing metallic items to material 3.2 gang stit