DIN EN 1012-2-2011 Compressors and vacuum pumps - Safety requirements - Part 2 Vacuum pumps German version EN 1012-2 1996+A1 2009《压缩机和真空泵 安全要求 第2部分 真空泵 德文版 EN 1012-2-1996+A1-2009》.pdf

1、December 2011 Translation by DIN-Sprachendienst.English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 23.140; 23.160!$xNO“1854344www.din.deDDIN EN 1012-2Compressors and vacuum pumps Safety requirements Part 2: Vacuum pumpsEnglish translation of DIN EN 1012-2:2011-12Kompressoren und Vakuumpumpen Sicherheitsanforderungen Teil 2: VakuumpumpenEnglische bersetzung von DIN EN 1012-2:2011-12Compresseurs

3、 et pompes vide Prescriptions de scurit Partie 2: Pompes videTraduction anglaise de DIN EN 1012-2:2011-12SupersedesDIN EN 1012-2:2010-02www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises pages11.1134DIN EN 1012-2:2011-12 A comma is used as

4、 the decimal marker. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 232 “Compressors, vacuum pumps and their systems” (Secretariat: SIS, Sweden). The responsible German body involved in its preparation was the Normenausschu

5、ss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-07-01 AA Vacuumpumpen of Section Vakuumtechnik. Representatives of manufacturers and users of vacuum pumps, and of the employers liability insurance associations contributed to this standard. This standard contain

6、s specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential

7、requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The Eu

8、ropean Standards referred to in Clause 2 and in the Bibliography of this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 1012-2:1996-07 as follows: a) the standard has been brought in line with the re

9、quirements of the new Machinery Directive 2006/42/EC; b) normative references have been updated; c) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been updated. d) Annex ZB (informative) “Relationship between this Euro

10、pean Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Compared with DIN EN 1012-2:2010-02, the following corrections have been made: a) (German version only) in Clause 3 “Definitions”: 3.9 to 3.21 have been added; b) the table in Subclause 8.5 has been modified; c)

11、 Annex A has been modified. Previous editions DIN EN 1012-2: 1996-07, 2010-02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1012-2:1996+A1 September 2009 ICS 23.140; 23.160 Supersedes EN 1012-2:1996English Version Compressors and vacuum pumps - Safety requirements - Part 2: Vacuum pumps Com

12、presseurs et pompes vide - Prescriptions de scurit - Partie 2: Pompes vide Kompressoren und Vakuumpumpen - Sicherheitsanforderungen - Teil 2: Vakuumpumpen This European Standard was approved by CEN on 13 March 1996 and includes Amendment 1 approved by CEN on 6 August 2009. CEN members are bound to c

13、omply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Mana

14、gement Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as

15、the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slov

16、akia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1012-2:1996+A1:2009: EEUROPEAN COMMITTEE FOR STANDARDIZATION C

17、OMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG EN 1012-2:1996+A1:2009 (E) 2 Contents Page Foreword 4!Introduction“ 41 Scope 52 Normative references 53 Definitions 64 List of Hazards Specific to Vacuum Pumps 84.1 Mechanical Hazards 84.2 Electrical Hazards 94.3 Thermal hazards . 104.4 Ha

18、zards generated by noise 104.5 Hazards generated by radiation 104.6 Hazards generated by material and substances processed, used or exhausted by vacuum pumps 104.7 Hazards generated by neglecting ergonomic principles in design . 114.8 Hazards caused by failure of energy supply, breaking down of part

19、s or other functional disorders 114.9 Hazards caused by missing or incorrectly positioned safety related measures and means . 115 Safety requirements and measures 115.1 Mechanical safety . 125.2 Electrical Safety 135.3 Thermal Safety 145.4 Noise 155.5 Radiation 155.6 Materials and substances process

20、ed, used or exhausted by vacuum pumps 155.7 Ergonomic principles in machine design 165.8 Failure of energy supply, breaking down of machinery parts and other functional disorders 175.9 Safety related measures and means. 175.10 Emergency stops 176 Marking, signs and warnings 186.1 Generally applicabl

21、e . 186.2 Data plate . 186.3 Additional requirements 186.4 A vacuum pumping system shall be marked with additional information on vacuum systems. . 197 Information for use . 197.1 General . 197.2 Transport and Storage . 207.3 Installation . 207.4 Product description 217.5 Use . 217.6 Maintenance 228

22、 Verification 238.1 Noise measurement 238.2 Pressure test . 238.3 Mechanical stability testing . 238.4 Testing for leak tightness 23DIN EN 1012-2:2011-12 EN 1012-2:1996+A1:2009 (E) 3 8.5 Structure of verification 25Annex A (normative) Labels, signs and warnings. 26Annex ZA (informative) !Relationshi

23、p between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ 31Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 32DIN EN 1012-2:2011-12 EN 1012-2:1996+A1:2009 (E) 4 Foreword This document (EN 1

24、012-2:1996+A1:2009) has been prepared by Technical Committee CEN/TC 232 “Compressors, vacuum pumps and their systems”, the secretariat of which is held by SIS. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at th

25、e latest by March 2010, and conflicting standards shall be withdrawn at the latest by March 2010. This document includes Amendment 1, approved by CEN on 2009-08-06. This document supersedes EN 1012-2:1996. The start and finish of text introduced or altered by amendment is indicated in the text by ta

26、gs !“. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts

27、 of this document.“ The responsibility of CEN/TC 232 includes coordination of safety standards with CEN/TC 182 “Refrigerating systems, safety and environmental requirements“ and CEN/TC 234 “Gas supply“. !Annexes A, ZA and ZB to this draft European Standard are informative.“ This standard is divided

28、in two parts: EN 1012-1 Compressors EN 1012-2 Vacuum Pumps According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,

29、France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. !Introduction This document is a type C standard as stated in EN ISO 12100. The machiner

30、y concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take prec

31、edence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.“ DIN EN 1012-2:2011-12 EN 1012-2:1996+A1:2009 (E) 5 1 Scope This standard is applicable to all vacuum pumps, vacuum pump combinations and vacuum pump

32、ing systems. The standard lists the significant hazards associated with vacuum pumps and specifies safety requirements applicable to the design, installation, operation, maintenance and dismantling of vacuum pumps during their foreseeable life and subsequent disposal. The scope does not include pump

33、s designed to pump continuously on open systems where the pump inlet pressure is above 75 kPA (750 mbar) absolute, i.e. vacuum cleaners, ventilation fans). Vacuum pumps intended for use in special applications shall also comply with any specific standards relating to those applications. 2 Normative

34、references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any o

35、f these publications apply to this European Standard only when they are incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. !deleted text“ EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reache

36、d by the upper limbs. EN 418, Safety of machinery Emergency stop equipment Functional aspects EN 563, Temperatures of touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces EN 953, Safety of machinery Guarding of machinery Fixed and moveable guards. EN 1127-1, Safe

37、ty of machinery Fires and explosions Part 1: Explosion prevention !deleted text“ EN 50 014, Electrical apparatus for potentially explosive atmospheres General requirements EN 50 081-2, Electro-magnetic compatibility Generic emission Part 2: Industrial environment EN 50 082-2, Electro-magnetic compat

38、ibility Generic immunity Part 2: Industrial environment EN 61310-1, Safety of machinery Indication, marking and actuation Part 1: Requirements for visual, auditory and tactile signal (IEC 1310-1:1995) EN 60204-1:1992, Electrical equipment of industrial machines Part 1: General requirements EN 60529,

39、 Degrees of protection provided by enclosures ENV 1070, Safety of machinery Terminology !EN ISO 2151, Acoustics Noise test code for compressors and vacuum pumps Engineering method (Grade 2) (ISO 2151:2004)“ !EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part

40、2: Technical principles (ISO 12100-2:2003)“ DIN EN 1012-2:2011-12 EN 1012-2:1996+A1:2009 (E) 6 ISO 3266, Eyebolts for lifting purposes ISO 3529, Vacuum Technology Vocabulary ISO 4126-1, Safety valves Part 1: General Requirements ISO 4871, Acoustics Declaration and verification of noise emission valu

41、es of machinery and equipment ISO 7000, Graphical symbols for use on equipment Index and synopsis ISO/TR 11688-1, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning IEC 417, Graphical symbols for use on equipment !IEC 61010-1“, Safety requirements for

42、 electrical equipment for measurement, control and laboratory use Part 1: General requirements 3 Definitions For the purposes of this standard the definitions given in ENV 1070 and ISO 3529 apply. Definitions specifically needed for this standard are added below. 3.1 vacuum an environment where the

43、total pressure is below the prevailing atmospheric level. NOTE Vacuum is usually measured as the absolute pressure of the residual gas expressed as Pascals (Pa) or millibar (mbar). 1 mbar = 100 Pa. 3.2 vacuum pump device for creating, improving and/or maintaining a vacuum. NOTE Terms “vacuum pump“ a

44、nd “pump“ have the same meaning throughout this standard. 3.3 pump inlet port by which gas to be pumped enters the pump 3.4 pump outlet outlet or discharge port of a pump 3.5 maximum starting pressure maximum inlet pressure at which the vacuum pump may be started 3.6 maximum outlet pressure maximum

45、pressure at the vacuum pump outlet specified by the manufacturer DIN EN 1012-2:2011-12 EN 1012-2:1996+A1:2009 (E) 7 3.7 throughput of a vacuum pump quantity of gas flowing through the inlet of the vacuum pump, usually expressed as a pressure quantity product per unit time interval 3.8 pumped media a

46、ll the substances which enter the vacuum pump i.e. gases, vapours, liquid mists and entrained solid particles 3.9 pump fluid fluid essential for the operation of a vacuum pump 3.10 primary pump pump that has a maximum outlet pressure equal or greater than ambient pressure 3.11 secondary pump pump wh

47、ich has a maximum starting pressure or a maximum outlet pressure which is less than atmospheric pressure or is only efficient at lower pressures and is intended to operate in conjunction with a primary pump to produce pressures lower than could be achieved by the primary pump alone 3.12 pumping syst

48、em pump or a combination of pumps fitted with accessories for the sole purpose of producing a vacuum. The accessories could include pipework, valves, filters, coolers, control devices and any other equipment required to meet performance requirements 3.13 positive displacement pump vacuum pump in whi

49、ch a volume filled with gas is cyclically isolated from the inlet, the gas being then transferred to an outlet 3.14 vapour pump vacuum pump in which gases are pumped by molecular collision with and/or entrainment by a high speed directional vapour stream and driven to the pump outlet (e.g. Vapour Diffusion Pumps and Vapour Diffus