DIN EN 1015-2-2007 Methods of test for mortar for masonry - Part 2 Bulk sampling of mortars and preparation of test mortars (includes Amendment A1 2006) English version of DIN EN 1.pdf

1、May 2007DEUTSCHE NORM English price group 6No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 91.100.10!,xb-“9856310www.d

2、in.deDDIN EN 1015-2Methods of test for mortar for masonry Part 2: Bulk sampling of mortars and preparation of test mortars(includes Amendment A1:2006)English version of DIN EN 1015-2:2007-05Prfverfahren fr Mrtel fr Mauerwerk Teil 2: Probenahme von Mrteln und Herstellung von Prfmrteln (enthlt nderung

3、A1:2006)Englische Fassung DIN EN 1015-2:2007-05SupersedesDIN EN 1015-2:1998-12www.beuth.deDocument comprises 9 pages 08.07DIN EN 1015-2:2007-05 2 National foreword This standard has been prepared by CEN/TC 125 “Masonry” (Secretariat: BSI, United Kingdom). The responsible German body involved in its

4、preparation was the Normenausschuss Bauwesen (Building and Civil Engineering Standards Committee), Technical Committees NA 005-06-01 AA Mauerwerksbau and NA 005-06-04 AA Prfverfahren. This European Standard is part of a series of standards specifying methods used to check compliance of mortar for ma

5、sonry with the requirements specified in the relevant product standard. Amendment A1:2006 has been integrated in this standard and is marked by a vertical line in the left margin. Amendments This standard differs from DIN EN 1015-2:1998-12 as follows: a) In clause 2, the explanatory text has been am

6、ended. b) All occurrences of “pr” preceding EN references have been deleted throughout the document. c) Definition 3.3 “spot sample” has been deleted. d) 5.3 has been supplemented. e) In 6.2.2, the period for adding the solid content of the dry mortar mix to the water and the duration of mixing have

7、 been amended. Previous editions DIN EN 1015-2: 1998-12 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1015-2 October 1998 +A1 December 2006 ICS 91.100.10 English version Methods of test for mortar for masonry Part 2: Bulk sampling of mortars and preparation of test mortars Mthodes dessai des

8、mortiers pour maonnerie Partie 2: Echantillonnage global des mortiers et prparation des mortiers dessai Prfverfahren fr Mrtel fr Mauerwerk Teil 2: Probenahme von Mrteln und Herstellung von PrfmrtelnEN 1015-2:1998 was approved by CEN on 1998-09-04 and Amendment A1 on 2006-10-26. CEN members are bound

9、 to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Man

10、agement Centre or to any CEN member. The European Standards exist in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the

11、official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

12、Slovenia, Spain, Sweden, Switzerland, and the United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide

13、 for CEN national Members. Ref. No. EN 1015-2:1998 + A1:2006 EEN 1015-2:1998 + A1:2006 (E) 2 Contents Page Foreword to EN 1015-2:19983 Foreword to EN 1015-2:1998/A1:2006.3 1 Scope 3 2 Normative references 3 3 Definitions 4 4 Minimum bulk test sample size4 5 Preparation of the bulk test sample and in

14、dividual test samples 4 6 Preparation of test mortars from dry constituents and water or prebatched mixes and binders 6 EN 1015-2:1998 + A1:2006 (E) 3 Foreword to EN 1015-2:1998 This European Standard has been prepared by Technical Committee CEN/TC 125 “Masonry”, the secretariat of which is held by

15、BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 1999, and conflicting national standards shall be withdrawn at the latest by September 2000. According to the CEN/CENELEC Internal Regula

16、tions, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the Un

17、ited Kingdom. Foreword to EN 1015-2:1998/A1:2006 This document (EN 1015-2:1998/A1:2006) has been prepared by Technical Committee CEN/TC 125 “Masonry”, the secretariat of which is held by BSI. This Amendment to the European Standard EN 1015-2:1998 shall be given the status of a national standard, eit

18、her by publication of an identical text or by endorsement, at the latest by June 2007, and conflicting national standards shall be withdrawn at the latest by June 2007. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to imp

19、lement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Unit

20、ed Kingdom. 1 Scope This European Standard specifies methods for taking a bulk sample of fresh mortar, and the preparation of a bulk test sample from this. It also specifies a procedure for producing test mortars from dry constituents and water. 2 Normative references The following referenced docume

21、nts are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 196-1, Method of testing cement Part 1: Determination of strength EN 998-1, S

22、pecification for mortar for masonry Part 1: Rendering and plastering mortar with inorganic binding agents EN 998-2, Specification for mortar for masonry Part 2: Masonry mortar EN 1015-3, Methods of test for mortar for masonry Part 3: Determination of consistence of fresh mortar (by flow table) EN 10

23、15-2:1998 + A1:2006 (E) 4 3 Definitions For the purposes of this standard the following definitions apply. 3.1 lot quantity of mortar produced under conditions presumed uniform. After specified tests this quantity is regarded as a whole “complying” or “not complying” with the specifications 3.2 incr

24、ement quantity of mortar taken in a single operation of the sampling equipment used 3.3 bulk sample the aggregation of sample increments meant to represent the lot sampled 3.4 bulk test sample the reduced sample taken from the bulk sample which is used for the testing purposes of this standard 4 Min

25、imum bulk test sample size The minimum bulk test sample size shall be 10 kg. 5 Preparation of the bulk test sample and individual test samples 5.1 Apparatus 5.1.1 A metal or rigid plastics receptacle or scoop1)of not less than 1 l capacity. 5.1.2 Clean, dry containers with close-fitting lids. 5.1.3

26、A trowel or palette knife. 5.1.4 A flat shovel. 5.2 Procedure 5.2.1 General Obtain the bulk sample by taking uniformly distributed increments (preferably from material in motion, provided this can be carried out in safety), and mix thoroughly. Reduce the bulk sample in accordance with 5.3 to obtain

27、the bulk test sample. 5.2.2 Sampling from batch mixers Sample the mortar at the discharge point of a batch from the mixer. Take not less than three increments spaced evenly through the batch at the discharge point of the mixer. Take increments by passing the receptacle across the stream of mortar in

28、 such a manner as to collect a representative sample of mortar. 1) According to the method being used (see 5.2.3). EN 1015-2:1998 + A1:2006 (E) 5 5.2.3 Sampling from conveyors, pipelines etc. Sample the mortar at the discharge point of the conveyor or pipeline. Pass the receptacle across the stream

29、of mortar, if possible so as to cross the whole of the stream, until it is filled. If it is not possible to catch the whole stream at once, pass the receptacle through the stream at a uniform rate so that consecutive increments are taken from different parts of the stream. Where it is not possible t

30、o sample at the discharge point of conveyor, stop the conveyor and use the scoop (5.1.1) to take increments from the full width and thickness of the stream of mortar on the conveyor. Take not less than three increments at regularly spaced time intervals during the passage of the whole of the quantit

31、y of the mortar that is being sampled. 5.2.4 Sampling from large hoppers, bins, or heaps being moved Sample the mortar when hoppers etc. are being filled or emptied or when heaps are being moved, in accordance with 5.2.3. 5.2.5 Sampling from small hoppers, bins, static heaps, or bags Sample the mort

32、ar by means of the scoop. Take increments from material not less than 100 mm below the surface in at least three different places, distributed in a regular manner throughout the mass, so as to ensure, when mixed, a thoroughly representative combined sample. 5.2.6 Bulk transport vehicles Sample the c

33、ontents of bulk transport containers either during filling or emptying in accordance with 5.2.3 or, when this is not practical, by taking increments in accordance with 5.2.5. 5.3 Reduction of the bulk sample Immediately after collecting, using a flat shovel (5.1.4) combine and thoroughly mix the inc

34、rements, taken in accordance with any of the methods described, on a flat, impervious rigid surface. Care should be taken when lightweight or fibrous components are present in order to avoid segregation. Complete the mixing within 5 min of placing the increments upon the surface. Reduce the bulk sam

35、ple to produce a bulk test sample of not less than 10 kg by taking sufficient scoopfuls from random positions throughout the mixed material. Place the bulk test sample in one or more containers (5.1.2) with close-fitting lids. The sampling operation shall not take longer than 3 min. 5.4 Packing and

36、certificate of sampling Each bulk test sample to be despatched to a laboratory in the containers shall be suitably labelled so that its origin can be identified at the laboratory. The bulk test sample shall be accompanied by a certificate from the person responsible for taking the samples stating th

37、at sampling was carried out in accordance with the requirements of this European standard. This certificate shall include the following information: a) the name and address of the body responsible for sampling; b) the name and address of the customer; c) the place, date and time and method of produc

38、ing the bulk test sample; d) identification of the mortar sample, including type, origin and designation by reference to the relevant part of EN 998; e) he quantity of the lot, or the period of production represented by the bulk sample; EN 1015-2:1998 + A1:2006 (E) 6 f) the number of increments and

39、the mass of the original bulk sample; g) age of mortar when sampled; h) identification mark on sample container; i) remarks. In addition it is recommended that the following be added, if known: mixing procedure, i.e. mixer type and length of mixing period. 5.5 Laboratory examination of bulk test sam

40、ples Each bulk test sample received at the laboratory for test shall be examined visually to ascertain whether setting, leakage, or evaporation has occurred. If so, the bulk test sample shall be rejected for further tests, other than sieve analysis (assuming the sample has not hardened). If none of

41、the above factors is apparent, the whole of the sample, with any liquid that has separated, or has condensed on the inside of the container, shall be removed completely and mixed without loss of water to render it homogeneous. Where practicable, the temperature of the bulk test sample shall be adjus

42、ted to 20 C 5 C, without loss of water. In all cases the temperature of the sample at the time of test shall be recorded. 5.6 Time of testing Bulk test samples despatched to a laboratory for testing shall be tested immediately after arrival at the laboratory, and within the specified workable life o

43、f the mortar Test ready to use mortars (factory made wet mortars which are retarded), and pre-batched air-lime/sand wet mortars when not gauged with hydraulic binders, within their specified workable life. 6 Preparation of test mortars from dry constituents and water or prebatched mixes and binders

44、6.1 Amount of mortar for test samples The solid content of a prepared mortar mix, or the volume of the fresh mortar mix, shall be within the range given in Table 1. Table 1 Solid content and volume of the mortar mix Fresh mortar mix Mixer according to EN 196-1 Pan mixer Solid content (kg) 1,83,0 305

45、0 Volume (dm3) 0,52,5 2575 6.2 Mixing the mortar 6.2.1 General Fresh mortar used for the purpose of testing and preparing specimens for tests shall, as far as possible, have the consistence appropriate for its use. Unless otherwise specified, bring the fresh mortar sample to a defined EN 1015-2:1998

46、 + A1:2006 (E) 7 flow value as specified in Table 2, and determined in accordance with EN 1015-3. The water content needed to achieve this consistence is determined by the use of trial mixes. Table 2 Defined flow value for various types of mortar related to the bulk density of fresh mortar Bulk dens

47、ity of fresh mortar (kg/m3) Flow value (mm) 1 200 175 10 600 to 1 200 160 10 300 to 600 140 10 300 120 10 Carry out mixing according to the mortar manufacturers instructions. If such instructions are not available, follow the mixing procedure described in 6.2.2 or 6.2.3. Mix with the amount of water

48、 expected to give a mortar with the intended consistence. Measure the length of the mixing period from the moment all constituents are introduced into the mixer. Record any deviation from the mixing procedure prescribed. 6.2.2 Mixer according to EN 196-1 After the predetermined amount of water has b

49、een introduced into the mixer, add the solid content of the dry mortar mix, as given in Table 1, over a period of 30 s with the mixer running at low speed. For lightweight mortars correspondingly reduce the amount and take from a vessel as an average sample. Then complete mixing at the same speed for a further 60 s unless otherwise specified by the manufacturer2). Follow the same procedure also for factory made mortars to which only water is to be added. For pre-batched mortars to which binders also are to be added,