1、October 2016 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77.040.20; 77.140.85!%X“2579253w
2、ww.din.deDIN EN 10228-3Nondestructive testing of steel forgings Part 3: Ultrasonic testing of ferritic or martensitic steel forgings;English version EN 102283:2016,English translation of DIN EN 10228-3:2016-10Zerstrungsfreie Prfung von Schmiedestcken aus Stahl Teil 3: Ultraschallprfung von Schmiedes
3、tcken aus ferritischem oder martensitischem Stahl;Englische Fassung EN 102283:2016,Englische bersetzung von DIN EN 10228-3:2016-10Essais non destructifs des pices forges en acier Partie 3: Contrle par ultrasons des pices forges en aciers ferritiques et martensitiques;Version anglaise EN 102283:2016,
4、Traduction anglaise de DIN EN 10228-3:2016-10SupersedesDIN EN 102283:199807www.beuth.deDocument comprises 26 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.10.16 DIN EN 10228-3:2016-10 2 A comma is used as the decimal marker.
5、National foreword This document (EN 10228-3:2016) has been prepared by Technical Committee ECISS/TC 111 “Steel castings and forgings” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was DIN-Normenausschuss Eisen und Stahl (DIN Standards Committee Iron and Steel)
6、, Working Committee 10 Schmiedestcke. Amendments This standard differs from DIN EN 10228-3:1998-07 as follows: a) normative references have been updated; b) a general update of terms and definitions has been made; c) a new Table 1 for the quality classes has been included; d) in Table 2, the methods
7、 of production for types 3b and 3c forgings have been updated; e) in Table 4, a new footnote c) relating to the use of angle-beam probes for type 3c forgings has been included; f) in Clause 13, the terminology and Figures 1 and 2 have been updated; g) in Annex A, the NOTE to Table A.1 has been revis
8、ed; h) the standard has been editorially revised. Previous editions DIN EN 10228-3: 1998-07 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 10228-3 June 2016 ICS 77.040.20; 77.140.85 Supersedes EN 10228-3:1998English Version Non-destructive testing of steel forgings - Part 3: Ultrasonic testing
9、 of ferritic or martensitic steel forgings Essais non destructifs des pices forges en acier - Partie 3 : Contrle par ultrasons des pices forges en aciers ferritiques et martensitiques Zerstrungsfreie Prfung von Schmiedestcken aus Stahl - Teil 3: Ultraschallprfung von Schmiedestcken aus ferritischem
10、oder martensitischem Stahl This European Standard was approved by CEN on 3 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lis
11、ts and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under
12、 the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yu
13、goslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPE
14、N DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 10228-3:2016 EEN 10228-3:2016 (E) 2 Contents Page European fore
15、word . 4 1 Scope 5 2 Normative references 5 3 Terms and definitions . 5 4 Mandatory information 6 5 Test procedure . 6 5.1 General 6 5.2 Form . 6 5.3 Content 7 6 Personnel qualification . 7 7 Equipment and accessories . 7 7.1 Instrument . 7 7.2 Probes 7 7.2.1 General 7 7.2.2 Contouring . 8 7.2.3 Nom
16、inal frequency . 8 7.2.4 Normal-beam probes . 8 7.2.5 Angle-beam probes . 8 7.2.6 Dual-element probes . 8 7.3 Calibration blocks . 8 7.4 Reference blocks . 8 7.5 Couplant 8 8 Routine calibration and checking . 9 9 Stage of manufacture . 9 10 Surface condition 9 10.1 General 9 10.2 Surface finish rel
17、ated to quality class 9 10.3 As-forged surface condition 9 11 Test sensitivity 10 11.1 General . 10 11.2 Normal-beam probes 10 11.3 Angle-beam probes 10 11.4 Repeat testing 10 12 Scanning 10 12.1 General . 10 12.2 Complex forgings 11 12.3 Grid scanning coverage 11 12.4 100 % scanning coverage 11 12.
18、5 Scanning speed 11 13 Classification 14 13.1 Classification of indications . 14 13.2 Classification of discontinuities 16 DIN EN 10228-3:2016-10 EN 10228-3:2016 (E) 3 14 Recording levels and acceptance criteria 18 15 Sizing . 20 16 Test report 20 Annex A (informative) Maximum testable depth and cor
19、responding beam path range for circumferential angle beam scans 22 Annex B (informative) Amplitude of indication in dB relative to % DAC 23 Annex C (informative) Significant technical changes to the version EN 10228-3:1998 . 24 DIN EN 10228-3:2016-10 EN 10228-3:2016 (E) 4 European foreword This docu
20、ment (EN 10228-3:2016) has been prepared by Technical Committee ECISS/TC 111 “Steel castings and forgings”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest
21、by December 2016 and conflicting national standards shall be withdrawn at the latest by December 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all suc
22、h patent rights. This document supersedes EN 10228-3:1998. Annex C provides the significant technical changes to the previous version EN 10228-3:1998. EN 10228 consists of the following parts under the general title Non-destructive testing of steel forgings: Part 1: Magnetic particle inspection; Par
23、t 2: Penetrant testing; Part 3: Ultrasonic testing of ferritic or martensitic steel forgings; Part 4: Ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries
24、are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
25、Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 10228-3:2016-10 EN 10228-3:2016 (E) 5 1 Scope This European Standard describes techniques to be used for the manual, pulse-echo, ultrasonic testing of forgings manufactured from ferritic and mart
26、ensitic steel. Mechanized scanning techniques, such as immersion testing, may be used but should be agreed between the purchaser and supplier (see Clause 4). This part of EN 10228 applies to four types of forgings, classified according to their shape and method of production. Types 1, 2 and 3 are es
27、sentially simple shapes. Type 4 covers complex shapes. This part of EN 10228 does not apply to: closed die forgings; turbine rotor and generator forgings. Ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings is the subject of EN 10228-4. 2 Normative references The follow
28、ing documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1330-1, Non-de
29、structive testing Terminology Part 1: List of general terms EN 1330-4, Non-destructive testing Terminology Part 4: Terms used in ultrasonic testing EN 12668-1, Non-destructive testing Characterization and verification of ultrasonic examination equipment Part 1: Instruments EN 12668-2, Non-destructiv
30、e testing Characterization and verification of ultrasonic examination equipment Part 2: Probes EN 12668-3, Non-destructive testing Characterization and verification of ultrasonic examination equipment Part 3: Combined equipment EN ISO 2400, Non-destructive testing Ultrasonic testing Specification fo
31、r calibration block No. 1 (ISO 2400) EN ISO 9712, Non-destructive testing Qualification and certification of NDT personnel (ISO 9712) EN ISO 16811, Non-destructive testing Ultrasonic testing Sensitivity and range setting (ISO 16811) EN ISO 16827, Non-destructive testing Ultrasonic testing Characteri
32、zation and sizing of discontinuities (ISO 16827) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1330-1 and EN 1330-4 apply. DIN EN 10228-3:2016-10 EN 10228-3:2016 (E) 6 4 Mandatory information The following aspects concerning ultrasonic testing shall
33、 be agreed between the purchaser and supplier at the time of the enquiry or order: a) the manufacturing stage(s) at which ultrasonic testing shall be performed (see Clause 9); b) the volume(s) to be tested and whether grid scanning coverage or 100 % scanning coverage is required. (see Clause 12); c)
34、 the use of dual-element probes for near surface testing (see 7.2.6); d) the quality class required, or the quality classes and the zones to which they apply (see Clause 14); e) the applicable recording/acceptance criteria if different from those detailed in Table 5, Table 6 or Table 7; f) whether a
35、ny special scanning coverage, equipment or couplant is required in addition to that detailed in Clauses 7 and 12; g) the scanning technique to be used if not manual (see Clause 1); h) the sizing techniques to be used for extended discontinuities (see Clause 15); i) the technique(s) to be used for se
36、tting sensitivity (see Clause 11); j) whether the test shall be conducted in the presence of the purchaser or his representative; k) whether a written procedure shall be submitted for approval by the purchaser (see Clause 5); l) whether testing by angle-beam probes is required (see 11.3); m) the rem
37、aining test requirements for complex forgings (type 4) (see 12.2). 5 Test procedure 5.1 General Ultrasonic testing shall be performed in accordance with a written test procedure. Where specified in the enquiry or order, the written test procedure shall be submitted to the purchaser for approval prio
38、r to the test. 5.2 Form This written test procedure shall be one of the following: a) a product specification; b) a procedure written specifically for the application; c) this part of EN 10228 may be used if it is accompanied by testing details specific to the application. DIN EN 10228-3:2016-10 EN
39、10228-3:2016 (E) 7 5.3 Content The test procedure shall contain the following details as minimum requirements: a) description of the forgings to be tested; b) reference documents; c) qualification of testing personnel; d) stage of manufacture at which the test is carried out; e) surface areas specif
40、ied in terms of the applicable quality classes; f) preparation of scanning surfaces; g) couplant; h) description of the test equipment; i) calibration and checking of the test equipment; j) scanning plan; k) description and sequence of testing operations; l) recording/evaluation levels; m) character
41、ization of discontinuities; n) acceptance criteria; o) test report. 6 Personnel qualification Personnel shall be qualified in accordance with EN ISO 9712. 7 Equipment and accessories 7.1 Instrument The ultrasonic instrument shall feature A-Scan presentation and conform to EN 12668-1. 7.2 Probes 7.2.
42、1 General Normal-beam probes and angle-beam probes shall conform to the requirements of EN 12668-2. Where further information is required supplementary probes may also be used. Supplementary probes shall not be used for the initial detection of discontinuities. It is recommended that supplementary p
43、robes conform to EN 12668-2. DIN EN 10228-3:2016-10 EN 10228-3:2016 (E) 8 7.2.2 Contouring Probes shall be contoured when required by EN ISO 16811. 7.2.3 Nominal frequency Probes shall have a nominal frequency in the range from 1 MHz to 6 MHz. 7.2.4 Normal-beam probes Effective transducer diameter s
44、hall be in the range from 10 mm to 40 mm. 7.2.5 Angle-beam probes For the transverse waves, the angle-beam probes shall be in the range from 35 to 70. Effective transducer area shall be in the range from 20 mm2to 625 mm2. 7.2.6 Dual-element probes If near-surface testing is required (see Clause 4),
45、then dual-element probes shall be used. 7.3 Calibration blocks Calibration blocks shall conform to EN ISO 2400. 7.4 Reference blocks Reference blocks shall be made available when sensitivity shall be established by the distance- amplitude curve (DAC) technique and/or when discontinuities shall be si
46、zed in terms of amplitude relative to reference reflectors by the DAC technique. The surface condition of the reference block shall be representative of the surface condition of the object to be tested. Unless otherwise specified the reference block shall contain at least three reflectors covering t
47、he entire depth range under examination. The form of the reference block will depend upon the application. It shall be manufactured from one of the following: a) an excess length of the object to be tested; b) a part of the same material and with the same heat treatment condition as the object to be
48、 tested; c) an object having similar acoustic properties to the object to be tested. Reference blocks shall not be used for the distance-gain-size (DGS) technique unless it is required to check the accuracy of a particular DGS diagram. The sizes of reflectors in the reference block are governed by t
49、he sizes detailed in Tables 5 and 6 as appropriate. Different sizes of reflectors from those detailed in Tables 5 and 6 may be used provided the test sensitivity is corrected accordingly. 7.5 Couplant The couplant used shall be appropriate to the application. The same type of couplant shall be used for the setting of range and sensitivity, for scanning and for the assessment of discontinuities. NOTE Examples of suitable cou
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