DIN EN 10305-4-2016 Steel tubes for precision applications - Technical delivery conditions - Part 4 Seamless cold drawn tubes for hydraulic and pneumatic power systems German versi.pdf

1、August 2016 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 77.140.75!%Y.G“2541136www.din.deD

2、IN EN 10305-4Steel tubes for precision applications Technical delivery conditions Part 4: Seamless cold drawn tubes for hydraulic and pneumatic power systems;English version EN 10305-4:2016,English translation of DIN EN 10305-4:2016-08Przisionsstahlrohre Technische Lieferbedingungen Teil 4: Nahtlose

3、 kaltgezogene Rohre fr Hydraulik- und Pneumatik-Druckleitungen;Englische Fassung EN 10305-4:2016,Englische bersetzung von DIN EN 10305-4:2016-08Tubes de prcision en acier Conditions techniques de livraison Partie 4: Tubes sans soudure tirs froid pour circuits hydrauliques et pneumatiques;Version ang

4、laise EN 10305-4:2016,Traduction anglaise de DIN EN 10305-4:2016-08SupersedesDIN EN 10305-4:2011-04www.beuth.deDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.Document comprises 23 pages 07.16 DIN EN 10305-4:2016-08 2 A comma is use

5、d as the decimal marker. National foreword This document (EN 10305-4:2016) has been prepared by Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was DIN-Normenausschuss Eisen und Stahl (DIN

6、Standards Committee Iron and Steel), Working Committee NA 021-00-09-09 UA Przisionsstahlrohre. This European Standard specifies technical delivery conditions for seamless cold drawn tubes for hydraulic and pneumatic power systems. Amendments This standard differs from DIN EN 10305-4:2011-04 as follo

7、ws: a) the references have been updated; b) the options have been renumbered in such a way that the number of options are now the same throughout all parts; c) precision tubes are now to be preferably ordered according to outer diameter and wall thickness; d) the drift expanding test is now the seco

8、nd test for the verification of the mechanical properties, in addition to the tensile test; e) the standard has been editorially revised. Previous editions DIN EN 10305-4: 2003-10, 2011-04 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 10305-4 March 2016 ICS 77.140.75 Supersedes EN 10305-4:201

9、1English Version Steel tubes for precision applications - Technical delivery conditions - Part 4: Seamless cold drawn tubes for hydraulic and pneumatic power systems Tubes de prcision en acier - Conditions techniques de livraison - Partie 4 : Tubes sans soudure tirs froid pour circuits hydrauliques

10、et pneumatiques Przisionsstahlrohre - Technische Lieferbedingungen -Teil 4: Nahtlose kaltgezogene Rohre fr Hydraulik- und Pneumatik-Druckleitungen This European Standard was approved by CEN on 18 January 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate

11、the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standa

12、rd exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the natio

13、nal standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slov

14、akia, Slovenia, Spain, Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means

15、 reserved worldwide for CEN national Members. Ref. No. EN 10305-4:2016 EEN 10305-4:2016 (E) 2 Contents Page European foreword . 4 1 Scope 5 2 Normative references 5 3 Terms and definitions . 6 4 Symbols . 7 5 Classification and designation 7 5.1 Classification . 7 5.2 Designation 7 6 Information to

16、be supplied by the purchaser . 7 6.1 Mandatory information 7 6.2 Options 7 6.3 Example of an order . 8 7 Manufacturing process 8 7.1 Steelmaking process 8 7.2 Tube manufacture and delivery conditions 8 8 Requirements . 9 8.1 General 9 8.2 Chemical composition . 9 8.3 Mechanical properties 10 8.4 App

17、earance and soundness 10 8.5 Dimensions and tolerances 11 8.5.1 Outside diameter, inside diameter, wall thickness and eccentricity 11 8.5.2 Lengths . 11 8.5.3 Straightness 15 8.5.4 Preparation of ends . 15 9 Inspection . 15 9.1 Type of inspection 15 9.2 Inspection documents 15 9.2.1 Type of inspecti

18、on documents . 15 9.2.2 Content of inspection documents . 15 9.3 Summary of inspection and testing . 16 10 Sampling 17 10.1 Test unit . 17 10.2 Preparation of samples and test pieces . 17 10.2.1 General . 17 10.2.2 Test pieces for the tensile test . 17 10.2.3 Test pieces for drift expanding test . 1

19、7 10.2.4 Test pieces for roughness measurement . 17 11 Test methods . 17 11.1 Tensile test . 17 11.2 Drift expanding test . 17 DIN EN 10305-4:2016-08EN 10305-4:2016 (E) 3 11.3 Dimensional inspection 18 11.4 Roughness measurement 18 11.5 Visual examination 18 11.6 Non-destructive testing 18 11.6.1 Te

20、sting on longitudinal imperfections 18 11.6.2 Leak tightness test 18 11.7 Retests, sorting and reprocessing. 18 12 Marking 18 13 Protection and packaging 19 13.1 Protection 19 13.2 Packaging . 19 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of Dir

21、ective 2014/68/EU aimed to be covered . 20 Bibliography . 21 DIN EN 10305-4:2016-08 EN 10305-4:2016 (E) 4 European foreword This document (EN 10305-4:2016) has been prepared by Technical Committee ECISS/TC 110 “Steel tubes and iron and steel fittings”, the secretariat of which is held by UNI. This E

22、uropean Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2016 and conflicting national standards shall be withdrawn at the latest by September 2016. Attention is drawn to the possibility that some of t

23、he elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10305-4:2011. In comparison with the previous edition, the following technical changes have been made: a) Refe

24、rences were adapted; b) The options were renumbered in such a way that now throughout all parts the number of options are the same; c) Precision tubes will now be preferably ordered according to outer diameter and wall thickness; d) The drift expanding test is now beside the tensile test the second

25、test for the verification of the mechanical properties; e) Editorial updates. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of Directive 2014/68/EU. For relationship with Directive

26、2014/68/EU, see informative Annex ZA, which is an integral part of this document. EN 10305, Steel tubes for precision applications - Technical delivery conditions consists of the following parts: Part 1: Seamless cold drawn tubes; Part 2: Welded cold drawn tubes; Part 3: Welded cold sized tubes; Par

27、t 4: Seamless cold drawn tubes for hydraulic and pneumatic power systems; Part 5: Welded cold sized square and rectangular tubes; Part 6: Welded cold drawn tubes for hydraulic and pneumatic power systems. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the

28、following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlan

29、ds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 10305-4:2016-08 EN 10305-4:2016 (E) 5 1 Scope This European Standard specifies the technical delivery conditions for seamless cold drawn steel tubes of circular cross section

30、used in hydraulic and pneumatic power systems. Tubes according to this document are characterized by having precisely defined tolerances on dimensions and a specified maximum surface roughness. The allowed pressure rates and upper temperatures are the responsibility of the customer in accordance wit

31、h the state of the art and in application of the safety coefficients specified in the applicable regulations, codes or standards. Concerning the lower temperature range applicability the impact energy requirements are given at 0 C. NOTE Once this standard is published in the Official Journal of the

32、European Union (OJEU) under Directive 2014/68/EU, presumption of conformity to the Essential Safety Requirements (ESRs) of Directive 2014/68/EU is limited to technical data of materials in this standard and does not presume adequacy of the material to a specific item of equipment. Consequently, the

33、assessment of the technical data stated in this material standard against the design requirements of this specific item of equipment to verify that the ESRs of the Pressure Equipment Directive are satisfied, needs to be done. 2 Normative references The following documents, in whole or in part, are n

34、ormatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10020:2000, Definition and classification of grades of

35、steel EN 10021:2006, General technical delivery conditions for steel products EN 10027-1, Designation systems for steels - Part 1: Steel names EN 10027-2, Designation systems for steels - Part 2: Numerical system EN 10052:1993, Vocabulary of heat treatment terms for ferrous products EN 10168:2004, S

36、teel products - Inspection documents - List of information and description EN 10204:2004, Metallic products - Types of inspection documents EN 10266:2003, Steel tubes, fittings and structural hollow sections - Symbols and definitions of terms for use in product standards EN ISO 377, Steel and steel

37、products - Location and preparation of samples and test pieces for mechanical testing (ISO 377) EN ISO 2566-1, Steel - Conversion of elongation values - Part 1: Carbon and low alloy steels (ISO 2566-1) EN ISO 4287, Geometrical product specifications (GPS) - Surface texture: Profile method - Terms, d

38、efinitions and surface texture parameters (ISO 4287) EN ISO 6892-1:2016, Metallic materials - Tensile testing - Part 1: Method of test at room temperature (ISO 6892-1:2016) DIN EN 10305-4:2016-08EN 10305-4:2016 (E) 6 EN ISO 8492, Metallic materials - Tube - Flattening test (ISO 8492) EN ISO 8493:200

39、4, Metallic materials - Tube - Drift-expanding test (ISO 8493:1998) EN ISO 10893-1:2011, Non-destructive testing of steel tubes - Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leaktightness (ISO 10893-1:20

40、11) EN ISO 10893-2, Non-destructive testing of steel tubes - Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections (ISO 10893-2) EN ISO 10893-3, Non-destructive testing of steel tubes - Part 3: Automated full periph

41、eral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections (ISO 10893-3) EN ISO 10893-10, Non-destructive testing of steel tubes - Part 10: Automated full peripheral ultrasonic testing of

42、seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections (ISO 10893-10) ISO 11484:2009, Steel products - Employers qualification system for non-destructive testing (NDT) personnel 3 Terms and definitions For the purposes of this

43、document, the terms and definitions given in EN 10020:2000, EN 10021:2006, EN 10052:1993, EN 10266:2003 and the following apply. 3.1 employer organization for which a person works on a regular basis Note 1 to entry: The employer can be either the tube manufacturer or a third party organization provi

44、ding services, such as non-destructive testing (NDT). 3.2 manufacturer party to produce and to deliver tubes in accordance with this document Note 1 to entry: Where tubes are delivered by an intermediary, see EN 10021:2006, Clause 6. 3.3 imperfection discontinuity in the wall or on the pipe surfaces

45、 detectable by methods described in this document Note 1 to entry: Imperfections with a size complying with the acceptance criteria specified in this document are considered to have no practical implication on the intended use of the product. 3.4 defect imperfection of a size not complying with the

46、acceptance criteria specified in this document Note 1 to entry: Defects are considered to adversely affect or limit the intended use of the product. DIN EN 10305-4:2016-08 EN 10305-4:2016 (E) 7 3.5 mother tube length of tube produced in the final cold drawing process 4 Symbols For the purposes of th

47、is document, the symbols in EN 10266:2003 apply. 5 Classification and designation 5.1 Classification In accordance with the classification system in EN 10020:2000, the steel grades given in Table 1 are non-alloy quality steels. 5.2 Designation For the tubes covered by this document, the steel design

48、ation consists of the number of this document (EN 10305-4) plus either: a) the steel name in accordance with EN 10027-1; or b) the steel number in accordance with EN 10027-2. 6 Information to be supplied by the purchaser 6.1 Mandatory information The following information shall be obtained by the ma

49、nufacturer at the time of enquiry and order: a) quantity (mass or total length or number); b) term “tube”; c) dimensions, preferably by outside diameter D and wall thickness T (or other pair of dimensions), (see 8.5.1.1 and Table 4); d) steel designation (see 5.2); e) type of tube length (see 8.5.2); f) type of inspection certificate (see 9.1). 6.2 Options A number of options are specified in this document and these are listed below. In the event that the purchaser d