DIN EN 1034-16-2012 Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 16 Paper and board making machines Germa.pdf

1、June 2012 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 8

2、5.100!$|t_“1898160www.din.deDDIN EN 1034-16Safety of machinery Safety requirements for the design and construction of paper makingand finishing machines Part 16: Paper and board making machinesEnglish translation of DIN EN 1034-16:2012-06Sicherheit von Maschinen Sicherheitstechnische Anforderungen a

3、n Konstruktion und Bau von Maschinen derPapierherstellung und Ausrstung Teil 16: Papier- und KartonmaschinenEnglische bersetzung von DIN EN 1034-16:2012-06Scurit des machines Prescriptions de scurit pour la conception et la construction de machines de fabricationet de finition du papier Partie 16: M

4、achines papier et cartonTraduction anglaise de DIN EN 1034-16:2012-06www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 49 pages06.12 DIN EN 1034-16:2012-06 2 A comma is used as the decimal marker. National foreword This standard includes

5、safety requirements. This standard has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee) of Secti

6、on Druck- und Papiermaschinen, Working Committee NA 060-23-01 AA Druck- und Papiermaschinen. Representatives of manufacturers of paper making and finishing machines, and of the German Social Accident Insurance Institution for the raw materials and chemical industry contributed to this standard. This

7、 standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance wi

8、th the essential requirements of these directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of c

9、onformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1034-16 March 2012 ICS 85.100 English Version Safety of machinery - Safety requirements

10、for the design and construction of paper making and finishing machines - Part 16: Paper and board making machines Scurit des machines - Prescriptions de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 16: Machines papier et carton Sicherheit

11、von Maschinen - Sicherheitstechnischeanforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung -Teil 16: Papier- und Kartonmaschinen This European Standard was approved by CEN on 8 January 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations w

12、hich stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This

13、European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN member

14、s are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

15、weden, Switzerland, Turkey and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-16:2012: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALI

16、SATION EUROPISCHES KOMITEE FR NORMUNG EN 1034-16:2012 (E) 2 Contents Page Foreword 4Introduction . 51 Scope 62 Normative references 63 Terms and definitions . 84 List of significant hazards 145 Safety requirements and/or measures 165.1 General 165.2 Workplaces, means of access, walkways, passageways

17、 165.3 Start-up warning device 175.4 Emergency stop device and braking system 185.5 Isolation and energy dissipation, prevention of unexpected start-up . 195.6 Electric drive system and power transmission elements 195.7 Control system and actuators 195.8 Electrical equipment 225.9 Hydraulic equipmen

18、t . 225.10 Pneumatic equipment . 225.11 Equipment and measures for make-ready, maintenance and lubrication . 225.12 Equipment and measures for cleaning and removal of broke 235.13 Noise . 245.14 Hot surfaces . 245.15 Integrated lighting 255.16 Ergonomic principles 255.17 Chemical substances 255.18 F

19、ire 255.19 Rolls, outer rolls. 265.20 Water jet knives, tail cutters, severing knives, rotary knives . 275.21 Machine-specific tools 275.22 Drying cylinders, steam and condensate systems 285.23 Whole body access to confined spaces 285.24 Tail and web threading equipment . 285.25 Felts and wires, clo

20、thing, fabrics . 305.26 Head box, wire section, former 305.27 Press section 325.28 Drying section 325.29 Film size presses, size presses, coating units . 345.30 Flotation dryers 355.31 Infrared dryers 365.32 Calenders (in-line calenders) 375.33 Measuring unit . 385.34 Reel up section 385.35 Roll han

21、dling equipment in the reel up section 425.36 Pulpers and their loading facilities 425.37 Integrated sheeter 426 Verification of safety requirements and/or measures 437 Information for use 437.1 General information . 437.2 Instruction handbook 437.3 Marking . 45DIN EN 1034-16:2012-06 EN 1034-16:2012

22、 (E) 3 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 46Bibliography 47Figures Figure 1 Example for paper and board making machines (safety devices are not shown) . 9Figure 2 Example for a wire section (safety devices are

23、not shown) . 10Figure 3 Example for a press section (safety devices are not shown) 11Figure 4 Example for a drying section (safety devices are not shown) . 12Figure 5 Example for a reel up section (safety devices are not shown) 13Figure 6 Safety distance 2,70 m on drum reeler 39Figure 7 Safety dista

24、nce 500 mm to prevent crushing by reels behind the drum reeler 41Tables Table 1 List of significant hazards . 14Table 1 (continued) . 15Table 1 (continued) . 16Table 2 List of safety functions, Performance Level and Safety Integrity Level specified in this European Standard . 21Table 3 Methods used

25、to verify safety requirements and/or measures . 43DIN EN 1034-16:2012-06 EN 1034-16:2012 (E) 4 Foreword This document (EN 1034-16:2012) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall b

26、e given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2012, and conflicting national standards shall be withdrawn at the latest by September 2012. Attention is drawn to the possibility that some of the elements of this doc

27、ument may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requireme

28、nts of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1034 Safety of machinery Safety requirements for the design and construction of paper making and finishing machines consists of the following parts: Part 1: Common

29、requirements; Part 2: Barking drums; Part 3: Winders and slitters, plying machines; Part 4: Pulpers and their loading facilities; Part 5: Sheeters; Part 6: Calender; Part 7: Chests; Part 8: Refining plants; Part 13: Machines for de-wiring bales and units; Part 14: Reel splitter; Part 16: Paper and b

30、oard making machines; Part 17: Tissue making machines; Part 21: Coating machines; Part 22: Wood grinders; Part 26: Roll packaging machines; Part 27: Roll handling systems. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to

31、implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden

32、, Switzerland, Turkey and the United Kingdom. DIN EN 1034-16:2012-06 EN 1034-16:2012 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope o

33、f this document. For machines that have been designed and built according to the provisions of this C standard, the following stipulation applies: Where provisions of this type C standard are different from those which are stated in type A or B standards or from provisions made in EN 1034-1:2000+A1:

34、2010, the provisions of this type C standard take precedence over the provisions of the other standards. DIN EN 1034-16:2012-06 EN 1034-16:2012 (E) 6 1 Scope This European Standard applies to machines for the production of paper and board, including head box, wire section (former), press section, dr

35、ying section, film size press, coating unit, flotation and infrared dryer, smoothing unit, integrated calender, measuring device, reel-up, integrated sheeter, drives and control system (paper and board making machines) and applies together with EN 1034-1:2000+A1:2010. It deals with all significant h

36、azards, hazardous situations and hazard events relevant to machines for the production of paper and board, when used as intended and under the conditions foreseen by the manufacturer (see Clause 4). This document does not deal with pressure hazards in steam-heated drying cylinders. NOTE Directive 97

37、/23/EC gives essential safety requirements for equipment under pressure. This document does not apply to: tissue making machines, cardboard making machines, coating machines, machines for the production of corrugated board, integrated conveyors and cranes designed for transporting reels/shells (reel

38、 spools) and for machine maintenance, and integrated fire extinguishing equipment. This European Standard is not applicable to paper and board making machines which are manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following documents, in wh

39、ole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 349:1993+A1:2008, Safety of machin

40、ery Minimum gaps to avoid crushing of parts of the human body EN 547-1:1996+A1:2008, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 614-1:2006+A1:2009, Safety of machinery Ergonomic design pr

41、inciples Part 1: Terminology and general principles EN 614-2:2000+A1:2008, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 626-1:1994+A1:2008, Safety of machinery Reduction of risk to health from hazardous substances emitted by m

42、achinery Part 1: Principles and specifications for machinery manufacturers EN 746-1:1997+A1:2009, Industrial thermoprocessing equipment Part 1: Common safety requirements for industrial thermoprocessing equipment EN 746-2:2010, Industrial thermoprocessing equipment Part 2: Safety requirements for co

43、mbustion and fuel handling systems DIN EN 1034-16:2012-06 EN 1034-16:2012 (E) 7 EN 894-1:1997+A1:2008, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:20

44、08, Safety of machinery Ergonomic requirements for the design of displays and control actuators Part 2: Displays EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1034-1:2000+A1:2010, Safety of machinery Safety require

45、ments for the design and construction of paper making and finishing machines Part 1: Common requirements EN 1034-4:2005+A1:2009, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 4: Pulpers and their loading facilities EN 1034-5:2005+

46、A1:2009, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 5: Sheeters EN 1034-6:2005+A1:2009, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 6: Calender EN 1037:199

47、5+A1:2008, Safety of machinery Prevention of unexpected start-up EN 1088:1996+A2:2008, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 13478:2001+A1:2008, Safety of machinery Fire prevention and protection EN 1760-1:1997+A1:2009, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-2:2001+A1:2009, Safety of machinery Pressure sensitive protec