DIN EN 1034-4-2010 Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 4 Pulpers and their loading facilities Ge.pdf

1、July 2010 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 8

2、5.100!$iV“1705194www.din.deDDIN EN 1034-4Safety of machinery Safety requirements for the design and construction of paper makingand finishing machines English translation of DIN EN 1034-4:2010-07Sicherheit von Maschinen Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen derPap

3、ierherstellung und Ausrstung Teil 4: Stofflser und deren Beschickungseinrichtungen (enthlt nderung A1:2009)Englische bersetzung von DIN EN 1034-4:2010-07Scurit des machines Prescriptions de scurit pour la conception et la construction de machines de fabricationet de finition du papier Partie 4: Trit

4、urateurs et leurs dispositifs dalimentation (Amendement A1:2009 inclus)Traduction anglaise de DIN EN 1034-4:2010-07SupersedesDIN EN 1034-4:2006-02See start of validitywww.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 23 pages(includes Ame

5、ndment A1:2009)Part 4: Pulpers and their loading facilities 07.10 DIN EN 1034-4:2010-07 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 July 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Commi

6、ttee CEN/TC 198 “Printing and paper machinery Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-23-01 AA Druck- und Papier-maschinen of Section Druck

7、- und Papiermaschinen. Representatives of manufacturers of paper making and finishing machines, and of the employers liability insurance association for papermakers contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machi

8、nery Directive”, Directive 98/37/EC (valid until 28 December 2009) and the new “Machinery Directive”, Directive 2006/42/EC, which took effect on 29 December 2009, and which apply to paper making and finishing machines that are either first placed on the market or commissioned within the EEA. This st

9、andard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirement

10、s of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 1034-4:2006-02 as follows: a) The standard has be

11、en brought in line with the new Machinery Directive 2006/42/EC. b) An informative Annex ZB dealing with the relationship between this European Standard and the essential requirements of EU Directive 2006/42/EC has been included. Previous editions DIN EN 1034-4: 2006-02 2 EUROPEAN STANDARD NORME EURO

12、PENNE EUROPISCHE NORM EN 1034-4:2005+A1 December 2009 ICS 85.100 Supersedes EN 1034-4:2005English Version Safety of machinery - Safety requirements for the design and construction of paper making and finishing machines - Part 4: Pulpers and their loading facilities Scurit des machines - Prescription

13、s de scurit pour la conception et la construction de machines de fabrication et de finition du papier - Partie 4: Triturateurs et leurs dispositifs dalimentation Sicherheit von Maschinen - Sicherheitstechnische Anforderungen an Konstruktion und Bau von Maschinen der Papierherstellung und Ausrstung -

14、 Teil 4: Stofflser und deren Beschickungseinrichtungen This European Standard was approved by CEN on 20 October 2005 and includes Amendment 1 approved by CEN on 17 November 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

15、European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (E

16、nglish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulga

17、ria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDI

18、ZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1034-4:2005+A1:2009: EEN 1034-4:2005+A1:2009 (E) 2 Conte

19、nts Page Foreword 4Introduction .51 Scope 52 Normative references 53 Terms and definitions .74 List of significant hazards 85 Safety requirements and/or measures 95.1 General 95.2 Requirements for safety devices .95.3 Power transmission elements . 105.4 Workplaces, access stairs, catwalks, passagewa

20、ys . 105.5 Falling hazard on pulpers 105.6 Loading facilities on pulpers . 135.7 Start-up warning devices . 145.8 Emergency stop devices 145.9 Isolation and energy dissipation, prevention of unexpected start-up 155.10 Control systems and actuators . 155.11 Integrated lighting. 155.12 Ergonomic princ

21、iples . 155.13 Electrical equipment . 165.14 Hydraulic equipment 165.15 Pneumatic equipment 165.16 Noise hazards 165.17 Dangers from hazardous substances 165.18 Equipment and measures for maintenance and inspection and cleaning . 165.19 Hazards generated by material 165.20 Powered valves . 166 Verif

22、ication of compliance with safety requirements and/or protective measures . 177 Information for use . 177.1 General . 177.2 Specific information on machinery . 177.3 Specific information in the instruction handbook . 17Annex ZA (informative) Relationship of this European Standard with the Essential

23、Requirements of EU Directive 98/37/EC 19Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 20Bibliography . 21Figures Figure 1 Pulper with loading facility (example) .7 Figure 2 Drum pulper (example) .8 Figure 3 Protection a

24、gainst falling from a height at discharge openings for waste (recovery stock) . 12 DIN EN 1034-4:2010-07 EN 1034-4:2005+A1:2009 (E) 3 Figure 4 Protection against falling from a height on recovery pulper underneath the Pope reel winder . 13 DIN EN 1034-4:2010-07 EN 1034-4:2005+A1:2009 (E) 4 Foreword

25、This document (EN 1034-4:2005+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This document shall be given the status of a national standard, either by publication of an identical text or by endorsement, a

26、t the latest by June 2010, and conflicting national standards shall be withdrawn at the latest by June 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or a

27、ll such patent rights. This document includes Amendment 1, approved by CEN on 17 November 2009. This document supersedes EN 1034-4:2005. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN b

28、y the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the nat

29、ional standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

30、 Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 1034-4:2010-07 EN 1034-4:2005+A1:2009 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous s

31、ituations and events are covered are indicated in the scope of this European Standard. For machines that have been designed and built according to the provisions of this type C standard, the following stipulation applies: when provisions of this type C standard are different from those which are sta

32、ted in type A or B standards or from provisions made in !EN 1034-1:2000+A1:2010“, the provisions of this type C standard take precedence over the provisions of the other standards. 1 Scope This European Standard applies to pulpers and their loading facilities intended for use in paper making and sha

33、ll be used together with !EN 1034-1:2000+A1:2010“. It deals with all significant hazards, hazardous situations and hazard events relevant to pulpers and their loading facilities, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). This European Standa

34、rd is not applicable to pulpers and their loading facilities that have been manufactured before the date of publication of this standard. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition

35、cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of part

36、s of the human body. EN 418:1992, Safety of machinery Emergency stop equipment, functional aspects Principles for design. EN 547 (all Parts), Safety of machinery Human body measurements. EN 617:2001, Continuous handling equipment and systems Safety and EMC requirements for the storage of bulk goods

37、in silos, bunkers, bins and hoppers. EN 618:2002, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of bulk materials except stationary belt conveyors. EN 619:2002, Continuous handling equipment and systems Safety and EMC requirements for equ

38、ipment for mechanical handling of unit loads. EN 620:2002, Continuous handling equipment and systems Safety and EMC requirements for equipment for stationary belt conveyors for bulk materials. EN 626-1:1994, Safety of machinery Reduction of risk to health from hazardous substances emitted by machine

39、ry Part 1: Principles and specifications for machinery manufacturers. DIN EN 1034-4:2010-07 EN 1034-4:2005+A1:2009 (E) 6 EN 626-2:1996, Safety of machinery Reduction of risk to health from hazardous substances emitted by machinery Part 2: Methodology leading to verification procedures. EN 741:2000,

40、Continuous handling equipment and systems Safety requirements for equipment for equipment and their components for pneumatic handling of bulk materials. EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. EN 954-1:1996, Safety of

41、machinery Safety-related parts of control systems Part 1: General principles for design. EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics. EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pne

42、umatics. !EN 1034-1:2000+A1:2010“, Safety of machinery Safety requirements for the design and construction of paper making and finishing machines Part 1: Common requirements. EN 1037:1995, Safety of machinery Prevention of unexpected start-up. EN 1050:1996, Safety of machinery Principles for risk as

43、sessment. EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection. EN 1837:1999, Safety of machinery Integral lighting of machines. EN 13023:2003, Noise measurement methods for printing, paper converting, paper making machines and auxiliary e

44、quipment Accuracy categories 2 and 3. EN 60204-1:1997, Safety of machinery Electrical equipment Part 1: General requirements (IEC 60204-1:1997). EN 61000-6-2:2001, Electromagnetic compatibility (EMC Generic standard Part 6-2: Emission standard for industrial environment (IEC 61000-6-2:1999, modified

45、). EN ISO 12100-1:2003, Safety of machinery Basic concepts General principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003, Safety of machinery Basic concepts General principles for design Part 2: Technical principles and specifications (ISO 12100-2:2003)

46、. EN 14122-1:2001, Safety of machinery Permanent means of access to machines and industrial plants Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001). EN 14122-2:2001, Safety of machinery Permanent means of access to machines and industrial plants Part 2: Working platfor

47、ms and gangways (ISO 14122-2:2001). EN 14122-3:2001, Safety of machinery Permanent means of access to machines and industrial plants Part 3: Stairways, stepladders and guard-rails (ISO 14122-3:2001). DIN EN 1034-4:2010-07 EN 1034-4:2005+A1:2009 (E) 7 3 Terms and definitions For the purpose of this E

48、uropean Standard, the terms and definitions of !EN 1034-1:2000+A1:2010“, EN ISO 12100-1:2003 and the following terms and definitions apply. 3.1 pulper machine that dissolves raw materials such as wood pulp, pulp, recovery stock and waste paper to form a pumpable defibrated stock suspension to be use

49、d for the production of paper and board. Pulpers may be designed either as rotor pulpers, see 3.2, or as drum pulpers, see 3.3 3.2 rotor pulper pulper consisting of a tank and a power-driven rotor to break down the charged raw material using water. The principle of a rotor pulper is illustrated in Figure 1 3.3 drum pulper pulper