DIN EN 12012-1-2010 Plastics and rubber machines - Size reduction machines - Part 1 Safety requirements for blade granulators German version EN 12012-1 2007+A1 2008《塑料和橡胶机械 粉碎机 第1部.pdf

1、February 2010 Translation by DIN-Sprachendienst.English price group 13No part of this may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 83.200!$-

2、x“1571085www.din.deDDIN EN 12012-1Plastics and rubber machines Size reduction machines A1:2008)Kunststoff- und Gummimaschinen Zerkleinerungsmaschinen Teil 1: Sicherheitsanforderungen fr Schneidmhlen (enthlt nderung A1:2008)Englische bersetzung von DIN EN 12012-1:2010-02Machines pour les matires plas

3、tiques et le caoutchouc Machines fragmenter A1:2008 inclus)SupersedesDIN EN 12012-1:2007-07www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Part 1: Safety requirements for blade granulators (includes AmendmentEnglish translation of DIN EN 12012-1:2010-02Pa

4、rtie 1: Prescriptions de scurit relatives aux granulateurs lames (AmendementTraduction anglaise de DIN EN 12012-1:2010-02Document comprises 28 pages02.10 translationDIN EN 12012-1:2010-02 2 A comma is used as the decimal marker. Start of validity National foreword This standard includes safety requi

5、rements. This standard has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-14-

6、06 AA Zerkleinerungs-maschinen of Section Kunststoff- und Gummimaschinen. Representatives of manufacturers and users of blade granulators, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set

7、out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to blade granulators that are either first placed on the market or commissioned within

8、the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance wit

9、h the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in clause 2 of the EN have been published as the corresponding DIN EN Standards with the same number. Amendments This standard differs from DIN EN 12012-1:2007-07 as follows: a) The forewo

10、rd has been editorially revised. b) Subclause 7.2 “Marking” has been amended. c) Subclause A.9 “Declaration and verification of noise emission values”, third indent, has been revised. d) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directiv

11、e 2006/42/EC” has been added. Previous editions DIN EN 12012-1: 2007-07 This standard takes effect on 01 February 2010. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12012-1:2007+A1 September 2008 ICS 83.200 Supersedes EN 12012-1:2007 English Version Plastics and rubber machines - Size reduct

12、ion machines - Part 1: Safety requirements for blade granulators Machines pour les matires plastiques et le caoutchouc - Machines fragmenter - Partie 1: Prescriptions de scurit relatives aux granulateurs lames Kunststoff- und Gummimaschinen - Zerkleinerungsmaschinen - Teil 1: Sicherheitsanforderunge

13、n fr Schneidmhlen This European Standard was approved by CEN on 23 June 2006 and includes Amendment 1 approved by CEN on 8 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national st

14、andard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any oth

15、er language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia

16、, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPIS

17、CHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12012-1:2007+A1:2008: EEN 12012-1:2007+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scop

18、e 6 2 Normative references 6 3 Terms and definitions .8 4 List of significant hazards 10 4.1 Mechanical hazards.10 4.1.1 Cutting chamber 10 4.1.2 Feeding area.10 4.1.3 Discharge area .10 4.2 Hazards generated by noise .10 4.3 Hazards generated by the materials processed .10 4.4 Hazards resulting fro

19、m loss of machine stability.11 4.5 Electrical hazards 11 5 Safety requirements and/or protective measures11 5.1 General11 5.2 Mechanical hazards.11 5.2.1 Cutting chamber 11 5.2.2 Feeding area.12 5.3 Hazards generated by noise .13 5.3.1 Noise reduction at source by design.13 5.3.2 Main sources of noi

20、se and noise reduction measures13 5.3.3 Measurement and declaration of noise emissions 13 5.4 Hazards generated by the material processed .14 5.5 Hazards resulting from loss of machine stability.14 5.6 Hazards due to electrical energy14 5.6.1 General14 5.6.2 Supply disconnecting (isolating) device.1

21、4 5.6.3 Unexpected start-up 14 5.6.4 Protection against direct contact.14 5.6.5 Protection against indirect contact14 5.6.6 Emergency stop.15 5.6.7 Devices for emergency stop.15 5.6.8 Testing and verification 15 6 Verification of the safety requirements and/or protective measures.15 7 Information fo

22、r use 17 7.1 Instruction manual.17 7.2 Marking .18 Annex A (normative) Noise test code .19 A.1 Introduction19 A.2 Scope 19 A.3 Determination of sound power levels19 A.3.1 Basic standards .19 A.3.2 Measurement uncertainty .20 A.4 Determination of emission sound pressure level 20 A.4.1 Basic standards

23、 .20 A.4.2 Measurement uncertainty .20 DIN EN 12012-1:2010-02 EN 12012-1:2007+A1:2008 (E) 3 A.5 Installation and mounting conditions for noise measurement 20 A.6 Operating conditions 20 A.7 Measurement uncertainty.21 A.8 Information to be recorded.22 A.8.1 General .22 A.8.2 General data.22 A.8.3 Tec

24、hnical machine data22 A.8.4 Standards .22 A.8.5 Mounting and operating conditions 22 A.8.6 Samples and material data .22 A.9 Declaration and verification of noise emission values .23 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 98/

25、37/EC24 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“25 Bibliography26 DIN EN 12012-1:2010-02 EN 12012-1:2007+A1:2008 (E) 4 Foreword This document (EN 12012-1:2007+A1:2008) has been prepared by Technical Committee CEN/T

26、C 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2009, and conflicting national standards shall be withdrawn at

27、the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-06-08. The main changes compared to the previous version are: addition of Annex ZB minor changes of Foreword, sub-clause 7.2, second and third indents, Annex A, A.9, third indent. This document supersedes !EN 12

28、012-1:2007.“ The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “ This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !

29、For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This is the first in a series of documents on the safety of size reduction machines. Part 2 deals with strand pelletisers. Part 3 deals with shredders. Part 4 deals with agglomerator

30、s. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Ital

31、y, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 12012-1:2010-02 EN 12012-1:2007+A1:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery co

32、ncerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over th

33、e provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. DIN EN 12012-1:2010-02 EN 12012-1:2007+A1:2008 (E) 6 1 Scope This document specifies the essential safety requirements applicable to the design and construction of

34、 blade granulators used to reduce objects and materials made from plastics and rubber into granules. The machine begins with the outer edge of the feed opening, or feeding device if it is an integral part of the machine, and ends with the discharge area. Only the significant hazards listed in clause

35、 4 and dealt with in clause 5 are subject to this document. This document does not deal with hazards caused by processing harmful materials. This document is not applicable to machines which are manufactured before the date of its publication as an EN. 2 Normative references The following referenced

36、 documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distance to prevent danger zones

37、being reached by the upper limbs. EN 574:1996, Safety of machinery Two-hand control devices Functional aspects Principles for design. EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards. EN 954-1:1996, Safety of Machinery - Safety

38、related parts of control systems - Part 1: General principles for design. EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body. EN 1037:1995, Safety of machinery Prevention of unexpected start-up. EN 1088:1995, Safety of ma

39、chinery Interlocking devices associated with guards Principles for design and selection. EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005 modified). EN 60529: 1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1

40、989). EN ISO 3741:1999, Acoustics Determination of sound power levels of noise sources using sound pressure Precision methods for reverberation rooms (ISO 3741:1999). EN ISO 3743-1:1995, Acoustics Determination of sound power levels of noise sources Engineering methods for small, movable sources in

41、reverberant fields Part 1: Comparison method for hard-walled test rooms (ISO 3743-1:1994). EN ISO 3743-2:1996, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering methods for small, movable sources in reverberant fields Part 2: Methods for special reverber

42、ation test rooms (ISO 3743-2: 1994). DIN EN 12012-1:2010-02 EN 12012-1:2007+A1:2008 (E) 7 EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994). EN ISO 3745:2003, A

43、coustics Determination of sound power levels of noise sources using sound pressure Precision methods for anechoic and semi-anechoic rooms (ISO 3745:2003). EN ISO 3746:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Survey method using an enveloping measureme

44、nt surface over a reflecting plane (ISO 3746:1995). EN ISO 3747:2000, Acoustics Determination of sound power levels of noise sources using sound pressure Comparison method for use in situ (ISO 3747:2000). EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery

45、and equipment (ISO 4871:1996). EN ISO 9614-1:1995, Acoustics Determination of sound power levels of noise sources using sound intensity Part 1: Measurement at discrete points (ISO 9614-1:1993). EN ISO 9614-2:1996, Acoustics Determination of sound power levels of noise sources using sound intensity P

46、art 2: Measurement by scanning (ISO 9614-2:1996). EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:

47、1995). EN ISO 11202:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Survey method in situ (ISO 11202:1995). EN ISO 11203:1995, Acoustics Noise emitted by machinery and equipment Determination of

48、 emission sound pressure levels at a work station and at other specified positions from the sound power level (ISO 12203:1995). EN ISO 11204:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Metho

49、d requiring environmental corrections (ISO 11204:1995). EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equipment Part 1: Planning (ISO/TR 11688-1:1995). EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003). EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical prin