DIN EN 12012-4-2010 Plastics and rubber machines - Size reduction machines - Part 4 Safety requirements for agglomerators German version EN 12012-4 2006+A1 2008《塑料和橡胶机械 粉碎机 第4部分 凝聚.pdf

1、January 2010DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 83.200!$K“1569140www.d

2、in.deDDIN EN 12012-4Plastics and rubber machines Size reduction machines Part 4: Safety requirements for agglomerators (includes Amendment A1:2008)English version of DIN EN 12012-4:2010-01Kunststoff- und Gummimaschinen Zerkleinerungsmaschinen Teil 4: Sicherheitsanforderungen fr Agglomeratoren (enthl

3、t nderung A1:2008)Englische Fassung DIN EN 12012-4:2010-01SupersedesDIN EN 12012-4:2007-02www.beuth.deDocument comprises pages24DIN EN 12012-4:2010-01 Start of validity This standard takes effect on 1 January 2010. National foreword This standard includes safety requirements. This standard has been

4、prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-14-06 AA Zerkleinerungs-maschinen o

5、f Section Kunststoff- und Gummimaschinen. Representatives of manufacturers and users of agglomerators, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Dir

6、ective”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to agglomerators that are either first placed on the market or commissioned within the EEA. This standard serves to facilit

7、ate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Dire

8、ctive (“presumption of conformity”). The European Standards referred to in clause 2 of this document have been published as the corresponding DIN EN Standards with the same number. Amendments This standard differs from DIN EN 12012-4:2007-02 as follows: a) The foreword has been modified. b) Subclaus

9、e 7.2 “Marking” has been revised. c) Subclause A.7 “Declaration and verification of noise emission values” has been revised. d) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 1

10、2012-4: 2007-02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12012-4:2006+A1 September 2008 ICS 83.200 Supersedes EN 12012-4:2006 English Version Plastics and rubber machines Size reduction machines Part 4: Safety requirements for agglomerators Machines pour les matires plastiques et le ca

11、outchouc Machines fragmenter Partie 4: Prescriptions de scurit relatives aux agglomrateurs Kunststoff- und Gummimaschinen Zerkleinerungsmaschinen Teil 4: Sicherheitsanforderungen fr Agglomeratoren This European Standard was approved by CEN on 11 October 2006 and includes Amendment 1 approved by CEN

12、on 8 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may

13、be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN

14、Management Centre has the same status as theofficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,

15、Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any

16、 form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12012-4:2006+A1:2008: EEN 12012-4:2006+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .7 4 List of significant hazards 8 4.1 Mechanical hazards.8 4.2 Ther

17、mal hazards 8 4.3 Noise hazards.8 4.4 Hazards generated by dust, fumes and gases .8 4.5 Hazards due to electrical energy9 4.6 Hazards due to unexpected start-up9 4.7 Falls from height9 5 Safety requirements and/or protective measures9 5.1 General9 5.2 Mechanical hazards.9 5.2.1 Access through openin

18、gs in the agglomerator chamber9 5.2.2 Feed material that is not pre-cut 9 5.2.3 Ejection of parts or materials from the agglomerator chamber .10 5.2.4 Strength 10 5.3 Thermal hazards 10 5.4 Noise hazards.10 5.4.1 Noise reduction at source by design.10 5.4.2 Noise reduction by protective measures 11

19、5.4.3 Information connected with noise hazards.11 5.5 Hazards generated by dust, fumes and gases .11 5.6 Hazards due to electrical energy11 5.6.1 Electrical equipment11 5.6.2 Accumulation of electrostatic charges12 5.7 Unexpected start-up 12 5.8 Falls from height12 6 Verification of conformity with

20、the safety requirements and/or protective measures.13 7 Information for use 14 7.1 Instruction manual.14 7.2 Marking .15 Annex A (normative) Noise test code16 A.1 Scope 16 A.2 Determination of sound power levels16 A.2.1 Basic standards .16 A.2.2 Measurement uncertainty .16 A.3 Determination of emiss

21、ion sound pressure level at the workstation(s)17 A.3.1 Basic standards .17 A.3.2 Measurement uncertainty .17 A.4 Installation and mounting conditions for the noise measurement 17 A.5 Operating conditions.17 A.6 Information to be recorded and reported18 A.6.1 General18 DIN EN 12012-4:2010-01 EN 12012

22、-4:2006+A1:2008 (E) 3 A.6.2 General agglomerator data.18 A.6.3 Agglomerator chamber data.18 A.6.4 Standards .18 A.6.5 Noise data.18 A.6.6 Specified test parameters.19 A.6.7 Installation and operating conditions .19 A.7 Declaration and verification of noise emission values .19 Annex ZA (informative)

23、Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC20 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“21 Bibliography22 DIN EN 12012-4:2010-01 EN 12012-4:2006+A1:2008 (E) 4 F

24、oreword This document (EN 12012-4:2006+A1:2008) has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endor

25、sement, at the latest by March 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-06-08. The main changes compared to the previous version are: addition of Annex ZB minor changes of Foreword, sub-cla

26、use 7.2, second and third indents, Annex A, A.7, 2nd indent. This document supersedes EN 12012-4:2006. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “ This document has been prepared under a mandate given to CEN by the European Commission and the

27、European Free Trade Association, and supports essential requirements of EU Directive. !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This is the fourth in a series of standards on the safety of size reduction machines. Part 1 de

28、als with blade granulators. Part 2 deals with strand pelletisers. Part 3 deals with shredders. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech R

29、epublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 12012-4:2010-01 EN 12012-4:2006+A1:2008 (E) 5

30、 Introduction This European Standard is a type C standard as stated in EN ISO 12100:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different f

31、rom those that are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built in accordance with the provisions of this type C standard. DIN EN 12012-4:2010-01 EN 12012-4:2006+A1:2

32、008 (E) 6 1 Scope This European Standard specifies the essential safety requirements applicable to the design and construction of agglomerators used to densify plastic scrap, reducing its size and/or volume. The limits of the agglomerator are as follows: the outer edge of the feed opening, or outer

33、edge of the fixed feed device (e.g. hopper) or the interface between the feed system (e.g. conveyor) and the agglomerator chamber and the outer edge of the discharge opening of the agglomerator chamber or the interface between the agglomerator chamber and the discharge system. Only the significant h

34、azards listed in Clause 4 and dealt with in Clause 5 are subject to this European Standard. This European Standard does not deal with hazards caused by processing materials (such as Expanded Polystyrene (EPS) and Polyurethane (PU) foam) which, when heated, may lead to a risk of fire and release of t

35、oxic gases. This European Standard does not deal with hazards caused by upstream and/or downstream equipment. This European Standard is not applicable to agglomerators manufactured before the date of its approval as EN. 2 Normative references The following referenced documents are indispensable for

36、the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs

37、 EN 418:1992, Safety of machinery Emergency stop equipment, functional aspects Principles for design EN 811:1996, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 953:1997, Safety of machinery Guards General requirements for the design and construction

38、 of fixed and moveable guards EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles

39、for design and selection EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:2005 modified) DIN EN 12012-4:2010-01 EN 12012-4:2006+A1:2008 (E) 7 EN ISO 4871:1996, Acoustics Declaration and verification of noise emission values of machinery

40、and equipment (ISO 4871:1996) EN ISO 9614-1:1995, Acoustics Determination of sound power levels of noise sources using sound intensity Part 1: Measurement at discrete points (ISO 9614-1:1993) EN ISO 9614-2:1996, Acoustics Determination of sound power levels of noise sources using sound intensity Par

41、t 2: Measurement by scanning (ISO 9614-2:1996) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical pri

42、nciples (ISO 12100-2:2003) EN ISO 13732-1:2006, Ergonomics of the thermal environment - Methods for the assessment of human responses to contact with surfaces - Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 14122-1:2001, Safety of machinery Permanent means of access to machinery Part 1: Choice of f

43、ixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent means of access to machinery Part 3: Stairs, steplad

44、ders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed ladders (ISO 14122-4:2004) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply.

45、3.1 agglomerator machine (sometimes called densifier) for reducing the size and volume of thermoplastic scrap in a chamber. The material is cut or kneaded, mixed, heated by friction and, thus, densified, if required by using water. Feeding the scrap can be by hand or by feed system 3.2 opening in th

46、e agglomerator chamber opening designed and constructed for feeding the material, discharging the material, inspecting the process inside the agglomerator chamber and/or maintaining the blades 3.3 blade cutting/kneading tool, that can be fixed or rotating and is used to cut/knead and heat by frictio

47、n the material being processed 3.4 feed system power operated equipment (conveyor belts, nip roll feeders, feed screws etc.) used to feed the agglomerator DIN EN 12012-4:2010-01 EN 12012-4:2006+A1:2008 (E) 8 3.5 fixed feed device non power operated equipment (hopper, feed table etc.) used to feed th

48、e agglomerator 3.6 discharge system power operated equipment such as extruder, output slides etc. used to discharge the material from the agglomerator chamber 4 List of significant hazards 4.1 Mechanical hazards The following can generate hazards: crushing/shearing between the rotating blades and fi

49、xed blades or housing; cutting/severing by the rotating and fixed blades; crushing/shearing by the moving discharge systems; crushing/shearing by the feed system; entanglement by the material and being drawn into the agglomerator chamber in the case of material that has not been pre-cut before being fed into the agglomerator; falling into the agglomerator chamber through the feed opening; ejection of materials from the agglomerator chamber. 4.2 Thermal hazards Contact with