DIN EN 12252-2014 LPG equipment and accessories - Equipping of LPG road tankers German version EN 12252 2014《液化石油气(LPG)设备和附件 LPG油槽车的装备》.pdf

1、July 2014 Translation by DIN-Sprachendienst.English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 4

2、3.080.10!%2m“2159574www.din.deDDIN EN 12252LPG equipment and accessories Equipping of LPG road tankers;English version EN 12252:2014,English translation of DIN EN 12252:2014-07Flssiggas-Gerte und Ausrstungsteile Ausrstung von Straentankwagen fr Flssiggas (LPG);Englische Fassung EN 12252:2014,Englisc

3、he bersetzung von DIN EN 12252:2014-07quipements pour GPL et leurs accessoires quipements des camions citernes pour GPL;Version anglaise EN 12252:2014,Traduction anglaise de DIN EN 12252:2014-07SupersedesDIN EN 12252:2012-12www.beuth.deDocument comprises 33 pagesIn case of doubt, the German-language

4、 original shall be considered authoritative.06.14DIN EN 12252:2014-07 2 A comma is used as the decimal marker. National foreword This document (EN 12252:2014) has been prepared by Technical Committee CEN/TC 286 “Liquefied Petroleum Gas equipment and accessories” (Secretariat: NSAI, Ireland). The res

5、ponsible German body involved in its preparation was the Normenausschuss Druckgasanlagen (Pressurized Gas Installations Standards Committee), Working Committee NA 016-00-06 AA Flssiggas-Gerte und Ausrstung; Spiegelausschuss zu CEN/TC 286. Amendments This standard differs from DIN EN 12252:2012-12 as

6、 follows: a) Clause 3 “Terms and definitions” has been updated; b) general requirements on the primary shut-off system have been modified (see Subclause 6.1.3); c) general requirements on the safety system have been modified (see Subclause 11.1); d) an error in the flow calculation units has been co

7、rrected (see Annex A). Previous editions DIN EN 12252: 2000-10, 2006-04, 2008-06, 2012-12 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12252 April 2014 ICS 43.080.10 Supersedes EN 12252:2012English Version LPG equipment and accessories - Equipping of LPG road tankers quipements pour GPL et l

8、eurs accessoires - quipements des camions citernes pour GPL Flssiggas-Gerte und Ausrstungsteile - Ausrstung von Straentankwagen fr Flssiggas (LPG) This European Standard was approved by CEN on 9 February 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate

9、the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standa

10、rd exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the natio

11、nal standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slov

12、akia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any mean

13、s reserved worldwide for CEN national Members. Ref. No. EN 12252:2014 EEN 12252:2014 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .7 4 Requirements .9 4.1 General 9 4.2 Equipment 9 4.3 Valve access 10 5 Pressure vessel. 10 5.1 Design and m

14、anufacture 10 5.2 Mounting of pressure vessel on road tanker . 10 6 Pressure vessel accessories . 11 6.1 Required pressure vessel accessories 11 6.2 Optional pressure vessel accessories . 12 7 Vehicle LPG equipment 12 7.1 Mandatory LPG equipment 12 7.2 Optional LPG equipment 13 8 Equipment specifica

15、tions 14 8.1 Suitable materials . 14 8.2 Contents gauge . 15 8.3 Pressure gauge . 15 8.4 Temperature gauge. 15 8.5 Pump 16 8.6 Hoses . 16 8.7 Hose reel 16 8.8 Earth reel . 17 8.9 Metering system 17 8.10 Valves . 17 8.11 Pressure relief valves(PRV) . 17 9 Assembly . 17 9.1 General . 17 9.2 Welding 18

16、 9.3 Flanged connections 18 9.4 Screwed connections . 18 9.5 External corrosion protection . 18 10 Inspection and testing 18 10.1 General . 18 10.2 Hydraulic pressure test 19 10.3 Leak test 19 11 Safety systems 19 11.1 General . 19 11.2 Emergency Shut-Down system(ESD) . 20 12 General safety requirem

17、ents . 20 Annex A (normative) Discharge rates for pressure relief valves-Discharge capacity . 21 Annex B (informative) Calculation of mountings of pressure vessel to the chassis . 23 Annex C (informative) Environmental Checklist 30 Bibliography . 31 DIN EN 12252:2014-07 EN 12252:2014 (E) 3 Foreword

18、This document (EN 12252:2014) has been prepared by Technical Committee CEN/TC 286 “Liquefied Petroleum Gas equipment and accessories”, the secretariat of which is held by NSAI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by e

19、ndorsement, at the latest by October 2014 and conflicting national standards shall be withdrawn at the latest by October 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for id

20、entifying any or all such patent rights. This document supersedes EN 12252:2012. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. This document has been submitted for reference into the technical annexes of the ADR 9. NO

21、TE These regulations take precedence over any clause of this European Standard. It is emphasised that RID/ADR/ADN are being revised regularly at intervals of two years which might lead to temporary non-compliances with the clauses of this European Standard. The main technical changes of this revisio

22、n include: the update of definitions; the modification of requirements on the primary shut-off system (see 6.1.3); the modification of the general requirements on the safety system (see 11.1); the correction of an error in the flow calculation units (see Annex A). According to the CEN-CENELEC Intern

23、al Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ire

24、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 12252:2014-07 EN 12252:2014 (E) 4 Introduction This European Standard calls for the use of substances and procedure

25、s that may be injurious to health and also the environment if adequate precautions are not taken. It refers only to technical suitability; it does not absolve the user from their legal obligations at any stage. Protection of the environment is a key political issue in Europe and elsewhere around the

26、 world. Protection of the environment in this document is understood in a very broad sense. The phrase is used, for example, in relation to the total life-cycle aspects of a product on the environment, including expenditure of energy, and during all phases of its existence, from mining of raw materi

27、als, fabrication, packaging, distribution, use, scrapping, recycling of materials, etc. NOTE 1 Annex C comprises an environmental checklist which highlights the clauses of this European Standard that address environmental issues. Provisions need to be restricted to a general guidance. Limit values a

28、re specified in national laws. It is recommended that manufacturers develop an environmental management policy. For guidance see the ISO 14000 series 3, 4 and 5 It has been assumed in the drafting of this European Standard that the execution of its provisions is entrusted to appropriately qualified

29、and experienced people. All pressures are gauge pressures unless otherwise stated. NOTE 2 This European Standard requires measurement of material properties, dimensions and pressures. All such measurements are subject to a degree of uncertainty due to tolerances in measuring equipment etc. It might

30、be beneficial to refer to the leaflet “measurement uncertainty leaflet” SP INFO 2000 27 10. DIN EN 12252:2014-07 EN 12252:2014 (E) 5 1 Scope This European Standard specifies equipment and accessories for road tankers used for the transport of Liquefied Petroleum Gas (LPG) and identifies the equipmen

31、t that is considered necessary to ensure that filling, transportation and discharge operations can be carried out safely. It specifies the requirements for the assembly of the accessories and the vehicle LPG equipment to the road tanker. This European Standard also identifies additional equipment an

32、d accessories that can be used on road tankers carrying LPG. This European Standard does not preclude the use of alternative designs, materials and equipment testing which provide the same or a higher level of safety. ADR 9 requires that such alternative technical codes be recognised by the competen

33、t authority, provided that the minimum requirements of section 6.8.2 of ADR 9 are complied with. This European Standard does not apply to “tank-containers” or “battery-vehicles” used for the transport of LPG. 2 Normative references The following documents, in whole or in part, are normatively refere

34、nced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 549, Rubber materials for seals and diaphragms for gas appliances and ga

35、s equipment EN 558, Industrial valves Face-to-face and centre-to-face dimensions of metal valves for use in flanged pipe systems PN and Class designated valves EN 837-2, Pressure gauges Part 2: Selection and installation recommendations for pressure gauges EN 1012-1, Compressors and vacuum pumps Saf

36、ety requirements Part 1: Air compressors EN 1591-1, Flanges and their joints Design rules for gasketed circular flange connections Part 1: Calculation method EN 1762, Rubber hoses and hose assemblies for liquefied petroleum gas, LPG (liquid or gaseous phase), and natural gas up to 25 bar (2,5 MPa) S

37、pecification EN 1983, Industrial valves Steel ball valves EN 1984, Industrial valves Steel gate valves EN 10025 (all parts), Hot rolled products of structural steels EN 10028 (all parts), Flat products made of steels for pressure purposes EN 10204:2004, Metallic products Types of inspection document

38、s EN 10216-1, Seamless steel tubes for pressure purposes Technical delivery conditions Part 1: Non-alloy steel tubes with specified room temperature properties EN 10217-1, Welded steel tubes for pressure purposes Technical delivery conditions Part 1: Non-alloy steel tubes with specified room tempera

39、ture properties DIN EN 12252:2014-07 EN 12252:2014 (E) 6 EN 12074, Welding consumables Quality requirements for manufacture, supply and distribution of consumables for welding and allied processes EN 12493, LPG equipment and accessories Welded steel pressure vessels for LPG road tankers Design and m

40、anufacture EN 12627, Industrial valves Butt welding ends for steel valves EN 12760, Valves Socket welding ends for steel valves EN 13175, LPG equipment and accessories Specification and testing for Liquefied Petroleum Gas (LPG) tank valves and fittings EN 13709, Industrial valves Steel globe and glo

41、be stop and check valves EN 13789, Industrial valves Cast iron globe valves EN 13799, LPG equipment and accessories Contents gauges for Liquefied Petroleum Gas (LPG) pressure vessels EN 14422, Clamp type coupling assemblies for liquefied petroleum gas (LPG) transfer hoses EN 14424, Hose fittings wit

42、h screwed ferrules EN ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method (ISO 148-1) EN ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2) EN ISO 3834-3, Quality requirements for fusion welding

43、of metallic materials Part 3: Standard quality requirements (ISO 3834-3) EN ISO 9606-1, Qualification testing of welders - Fusion welding - Part 1: Steels (ISO 9606-1) EN ISO 10497, Testing of valves Fire type-testing requirements (ISO 10497) EN ISO 14732, Welding personnel - Qualification testing o

44、f welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding (ISO 15609-1) EN ISO 15614-1, Specification and

45、 qualification of welding procedures for metallic materials Welding procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 liquefied petro

46、leum gas LPG low pressure liquefied gas composed of one or more light hydrocarbons which are assigned to UN 1011, UN 1075, UN 1965, UN 1969 or UN 1978 only and which consists mainly of propane, propene, butane, butane isomers and butene with traces of other hydrocarbon gases DIN EN 12252:2014-07 EN

47、12252:2014 (E) 7 3.2 pressure vessel assembly of the pressure-retaining envelope (including the openings and their closures) and non-pressure-retaining parts attached directly to it 3.3 primary shut-off system valve or a series of valves attached to the pressure vessel which provides a method of sea

48、ling off the flow from the pressure vessel 3.4 vehicle LPG equipment equipment and pipework on the road tanker which is in contact with LPG and forms part of the LPG operating system, shut-down system or safety system, but which is not directly connected to the pressure vessel and is not part of the

49、 automotive LPG system 3.5 accessories device connected to the system the main function of which is not for the storage or conveyance of LPG Note 1 to entry: Referred to as “service and structural equipment” in ADR 9. 3.6 thermowell permanently sealed pocket in the vessel/pipework for the temperature gauge 3.7 pipework pressure containing enclosure used for the conveyance of LPG, consisting of pipe, pipe fittings, valves and other accessories 3.8 road tanker vehicle w