1、February 2011 Translation by DIN-Sprachendienst.English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I
2、CS 65.060.10!$msZ“1748055www.din.deDDIN EN 12525Agricultural machinery Front loaders Safety (includes Amendment A2:2010)English translation of DIN EN 12525:2011-02Landmaschinen Frontlader Sicherheit (enthlt nderung A2:2010)Englische bersetzung von DIN EN 12525:2011-02Matriel agricole Chargeurs front
3、aux Scurit (Amendement A2:2010 inclus)Traduction anglaise de DIN EN 12525:2011-02SupersedesDIN EN 12525:2000-03 andDIN EN 12525/A1:2006-10See start of applicationwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.3002.11 DIN EN 12525:
4、2011-02 2 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 February 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 144 “Tractors and machinery for agriculture and forestry” (Sec
5、retariat: AFNOR, France). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-16-01 AA Traktoren of Section Landtechnik. Representatives of interested parties contributed to this standard.
6、 This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of complian
7、ce with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption o
8、f conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards, there are no national standards
9、 available Amendments This standard differs from DIN EN 12525:2000-03 and DIN EN 12525/A1:2006-10 as follows: a) Clause 1, Subclauses 4.5.1, 7.1.5 and Table A.2 have been technically revised; b) Clauses 2, 3 and 4, Subclause 7.2 and Table A.1 have been slightly modified; c) Annex ZA has been editori
10、ally revised; d) Annex ZB has been added. Previous editions DIN EN 12525: 2000-03 DIN EN 12525/A1: 2006-10 .EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12525:2000+A2 March 2010 ICS 65.060.10 Supersedes EN 12525:2000English Version Agricultural machinery - Front loaders - Safety Matriel agri
11、cole - Chargeurs frontaux - Scurit Landmaschinen - Frontlader - Sicherheit This European Standard was approved by CEN on 22 November 1999 and includes Amendment 1 approved by CEN on 16 March 2006 and Amendment 2 approved by CEN on 24 January 2010. CEN members are bound to comply with the CEN/CENELEC
12、 Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CE
13、N member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN
14、 members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, S
15、pain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
16、 Members. Ref. No. EN 12525:2000+A2:2010: EEN 12525:2000+A2:2010 (E) 2 Contents Page Foreword 4Introduction .51 Scope 52 Normative references 53 Definitions 64 Safety requirements and/or measures 74.1 Mounting of the front loader on a tractor 74.1.1 Intended use .74.1.2 Stability of the combined tra
17、ctor/front loader 74.1.3 Frame for mounting the front loader on a tractor 84.2 Dismounting and storing of the lifting arms .84.2.1 Supporting devices84.2.2 Stability .84.3 Mounting of attachments on the lifting arms 84.3.1 Intended use .84.3.2 Device for mounting attachments 84.3.3 Device for lockin
18、g attachments 84.4 Hydraulic circuit .94.4.1 Hydraulic power and pressures .94.4.2 Pressure hoses near operators seat .94.4.3 Connections .94.4.4 !Protection against unintended lowering“ 94.5 Manual controls 104.5.1 Design and arrangement 104.6 Service and maintenance operations . 115 Verification o
19、f safety requirements and/or measures . 126 Information for the assembler . 127 Information for use . 127.1 Instruction handbook . 127.1.1 General . 127.1.2 Manual controls 127.1.3 Hydraulic circuit 137.1.4 !Mounting of attachments“ 137.1.5 Use of the front loader . 137.1.6 Dismounting and storing o
20、f the lifting arms 147.2 Marking 14Annex A (normative) List of hazards 16Annex B (informative) Stability of the tractor/front loader combination 21B.1 Effects on the stability . 21B.2 Means to ensure stability . 21B.2.1 Fitting of a counterweight 21B.2.2 Use without counterweight 22Annex C (informat
21、ive) Locking device . 23Annex D (informative) Float position 24DIN EN 12525:2011-02 EN 12525:2000+A2:2010 (E) 3 Annex E (normative) !Test method and acceptance criteria for means to avoid unintended lowering 25E.1 Terms and definitions . 25E.2 Test procedure . 25E.3 Acceptance criteria . 25Annex ZA
22、(informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC$ 26Annex ZB (informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$ 27Bibliography 28DIN EN 12525:2011-02 EN 12525:2000+A2:
23、2010 (E) 4 Foreword This document (EN 12525:2000+A2:2010) has been prepared by Technical Committee CEN/TC 144 “Tractors and machinery for agriculture and forestry“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publicati
24、on of an identical text or by endorsement, at the latest by September 2010, and conflicting national standards shall be withdrawn at the latest by September 2010. This document includes Amendment 1, approved by CEN on 2006-03-16 and Amendment 2, approved by CEN on 2010-01-24. This document supersede
25、s EN 12525:2000. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “ and # $. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for id
26、entifying any or all such patent rights. This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). #For relationship with EU Directive(s), see informative Annexes Z
27、A and ZB, which are integral parts of this document.$ #The following changes were introduced compared to the previous version: technical changes of Clauses 1, 4.5.1, 7.1.5 and Table A.2; minor changes of Clauses 2, 3 and 4, 7.2 and Table A.1; editorial modifications of Annex ZA; addition of Annex ZB
28、.$ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Irel
29、and, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. #deleted text$ DIN EN 12525:2011-02 EN 12525:2000+A2:2010 (E) 5 Introduction The extent to which hazards are covered is indicated in th
30、e scope of this standard. #This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type C standard are different f
31、rom those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard.$ 1 Scope This #European Standard$ specifies safe
32、ty requirements and their verification for the design and construction of front loaders designed to be mounted on agricultural and forestry wheeled tractors (as defined in the #Directive 2003/37/EC$). Hazards related to mounting the lifting arms to the frame mounted on the tractor, and also hazards
33、related to devices for mounting attachments to the arm are covered. Hazards related to mounting the frame to the tractor (carried out by the dealer of the loader and/or of the tractor), the mounted attachments and hazards due to loss of mechanical strength of the structure are excluded. !deleted tex
34、t“ Hazards related to the transport of passengers are not covered. This #European Standard$ describes methods and requirements for the elimination or reduction of risks which need specific requirements to front loaders. In addition, it specifies the type of information on safe working practices to b
35、e provided by the manufacturer. The list of significant hazards dealt with in this standard is given in annex A. Annex A also indicates the hazards which have not been dealt with. #This European Standard is not applicable to front loaders which are manufactured before the date of its publication as
36、EN.$ 2 Normative references !The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ #deleted t
37、ext$ EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics DIN EN 12525:2011-02 EN 12525:2000+A2:2010 (E) 6 #EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:20
38、03) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)$ ISO 8935, Tractors for agriculture and forestry Mountings and apertures for external equipment controls ISO 10448:1994, Agricultural tractors Hydraulic pressure
39、 for implements ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment- Safety signs and hazard pictorials General principles 3 Definitions #For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 apply.$ 3.1 front loader
40、 detachable unit consisting of lifting arms and fastening devices designed to be mounted on a frame on the front of a tractor and equipped with devices for mounting various allowable attachments NOTE See figure 1. 3.2 allowable attachment working attachment, approved by the front loader manufacturer
41、 for mounting and operating with specified front loaders (and tractors) 3.3 supporting device device for supporting the lifting arms in a stable position when it is dismounted from the tractor NOTE For example, for storage, see figure 1. 3.4 manual controls of the front loader control equipment supp
42、lied with the front loader to enable the loader and attachments to be operated from the driving position of the tractor DIN EN 12525:2011-02 EN 12525:2000+A2:2010 (E) 7 Key 1 - attachment 2 - device for mounting attachments 3 - lifting arm 4 - supporting devices 5 - fastening devices 6 - frame mount
43、ed on the tractor Figure 1 Front loader 4 Safety requirements and/or measures #Front loaders shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not signif
44、icant, which are not dealt with by this document.$ 4.1 Mounting of the front loader on a tractor 4.1.1 Intended use The front loader manufacturer shall state which tractors are suitable for the mounting and use with the front loader taking into account the specific technical characteristics of the t
45、ractor and the intended use of the combined unit. 4.1.2 Stability of the combined tractor/front loader The stability of the combined tractor/front loader is dependent on the range and capacity of the attachment, the arrangement of the front loader on the tractor together with the type of tractor. Im
46、provements in stability can be achieved by fitting a counterweight or ballasting the rear wheels and observing limits to driving and operating conditions. For further guidance see Annex B. DIN EN 12525:2011-02 EN 12525:2000+A2:2010 (E) 8 4.1.3 Frame for mounting the front loader on a tractor The fro
47、nt loader manufacturer shall design the mounting frame and its fastening elements so that the maximum loads expected in accordance with the intended usage are transferred safely to the structure of the tractor. 4.2 Dismounting and storing of the lifting arms 4.2.1 Supporting devices Devices shall be
48、 provided to support the dismounted lifting arms when stored on the ground. They shall: be so designed that the strength of the structure is able to hold the weight of the lifting arms and of the heaviest allowable attachment under the conditions specified in 4.2.2; have a supporting surface area wh
49、ich exerts a ground pressure of not more than 400 kPa. This requirement shall be met with any allowable attachment in the lowered position; have a locking device to prevent inadvertent lowering and creation of drawing-in or trapping hazards at the supporting devices themselves; be available at any time when dismounting the lifting arms. They shall be attached to the lifting arms or stored separately from the front loader somewher
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