DIN EN 12561-4-2011 Railway applications - Tank wagons - Part 4 Devices for top filling and emptying of liquid products German version EN 12561-4 2011《轨道交通 油罐车 第4部分 液体产品顶部装填和放空装置 德.pdf

1、October 2011 Translation by DIN-Sprachendienst.English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、 45.060.20!$ux“1822585www.din.deDDIN EN 12561-4Railway applications Tank wagons Part 4: Devices for top filling and emptying of liquid productsEnglish translation of DIN EN 12561-4:2011-10Bahnanwendungen Kesselwagen Teil 4: Einrichtungen fr Obenentleerung und Obenbefllung von flssigen StoffenEnglisc

3、he bersetzung von DIN EN 12561-4:2011-10Applications ferroviaires Wagons citernes Partie 4: Dispositifs suprieurs de vidange et de remplissage par le haut pour produitsliquidesTraduction anglaise de DIN EN 12561-4:2011-10SupersedesDIN EN 12561-4:2003-01www.beuth.deDocument comprises pagesIn case of

4、doubt, the German-language original shall be considered authoritative.09.1112DIN EN 12561-4:2011-10 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 256 “Railway applications” (Secretariat: DIN, Germany), Working Committee WG 20 “

5、Tank wagons” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the Normenausschuss Fahrweg und Schienenfahrzeuge (Railway Standards Committee), Working Committee NA 087-00-10 AA Gterfahrzeuge. Amendments This standard differs from DIN EN 12561-4:2003-01 as fol

6、lows: a) the requirements have been brought in line with the modified RIV; b) the title of the standard has been modified; c) the standard has been editorially revised. Previous editions DIN 26013: 1965-07, 1968-08, 1972-09, 1979-08 DIN 26021: 1965-10, 1979-08, 1987-10 DIN EN 12561-4: 2003-01 2 EURO

7、PEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12561-4 June 2011 ICS 13.300; 45.060.20 Supersedes EN 12561-4:2002English Version Railway applications - Tank wagons - Part 4: Devices for top filling and emptying of liquid products Applications ferroviaires - Wagons citernes - Partie 4: Dispositifs

8、suprieurs de vidange et de remplissage par le haut pour produits liquides Bahnanwendungen - Kesselwagen - Teil 4: Einrichtungen fr Obenentleerung und Obenbefllung von flssigen Stoffen This European Standard was approved by CEN on 3 June 2011. CEN members are bound to comply with the CEN/CENELEC Inte

9、rnal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any

10、 CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official ve

11、rsions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia,

12、Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for C

13、EN national Members. Ref. No. EN 12561-4:2011: E2 Contents Page Foreword 3Introduction .41 Scope 52 Normative references 53 Terms and definitions .54 Requirements .54.1 General 54.2 Dimensions .54.3 Filling and emptying devices 64.4 Manhole 85 Positioning of equipment 8Bibliography . 10Figures Figur

14、e 1 Examples of handle on blind flange 7Figure 2 Splash ring .7Figure 3 Arrangement of equipment 9Table Table 1 Internal diameter of splash rings 8EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 3 Foreword This document (EN 12561-4:2011) has been prepared by Technical Committee CEN/TC 256 “Railway applic

15、ations”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2011, and conflicting national standards shall be withdrawn at the latest by December 201

16、1. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12561-4:2002. This European Standard Railway applicatio

17、ns Tank wagons consists of the following parts: Part 1: Identification plates for tank wagons for the carriage of dangerous goods; Part 2: Bottom emptying devices for liquid products including vapour return; Part 3: Bottom filling and emptying devices for gases liquefied under pressure; Part 4: Devi

18、ces for top filling and emptying of liquid products; Part 5: Devices for vapour return while filling or emptying of liquid products; Part 6: Manholes; Part 7: Platforms and ladders; Part 8: Heating connections. The changes made during this revision are editorial because of the change of the title of

19、 part 1 and the necessary updates of references. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

20、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 4 Introduction Tank wagons for the transpo

21、rt of liquid substances are equipped with top devices standardised within CEN Technical Committee 256 Railway Applications. Devices fitted to tank wagons that can be emptied through the top, and which incorporate a dip pipe, are covered by this European Standard. Devices fitted on the top of tank wa

22、gons that can only be bottom emptied are covered by EN 12561-5. EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 5 1 Scope This European Standard is applicable to top devices of tank wagons used for liquid substances of RID carried in the liquid state and able to be top filled and emptied. Safety function

23、s of these devices are subject to RID requirements and not described in this document. This European Standard specifies the type of equipment which is fitted on the top of such tank wagons and the important dimensions for their connections. This European Standard applies to new tank wagons built aft

24、er the 1st January 2010. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. E

25、N 12561-2, Railway applications Tank wagons Part 2: Bottom emptying devices for liquid products including vapour return EN 12561-6, Railway applications Tank wagons Part 6: Manholes EN ISO 286-1, Geometrical product specifications (GPS) ISO code system for tolerances on linear sizes Part 1: Basis of

26、 tolerances, deviations and fits (ISO 286-1:2010) ISO 7005-1:1992, Metallic flanges Part 1: Steel flanges 3 Terms and definitions Not applicable. 4 Requirements 4.1 General In order to allow the filling and emptying of tank wagons through the top, the tank wagon shall be fitted with devices for load

27、ing and emptying and with a manhole. Where bottom emptying devices, return vapour device and associated auto vent valves are also fitted they shall be in compliance with EN 12561-2. All openings shall be equipped with devices to which a seal can be properly attached. For customs seals, a hole of dia

28、meter 15 mm shall be required. All nozzles including manhole shall be positioned according to Clause 5. 4.2 Dimensions All dimensions are given in millimetres. Unless otherwise indicated in this European Standard tolerances of EN ISO 286-1 apply. EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 6 4.3 Fill

29、ing and emptying devices These devices shall allow the filling of tank wagons through the filling inlet or the dip pipe and the emptying through the dip pipe. They shall consist of the following minimum equipment: a dip pipe DN 80 on nozzle DN 150; an air/vapour connection DN 50 to DN 80; a filling

30、or spare nozzle, DN 150 to DN 300. Flanges shall have their connection dimensions in accordance with ISO 7005-1:1992 PN 10 series, face A or face B. Blind flanges shall be fitted with a handle mounted horizontally or vertically according to Figure 1 below. NOTE Other dimension for the nozzles are pe

31、rmissible by special agreement between supplier and customer. EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 7 Dimensions in millimetres Key 1 hole for custom seal 2 horizontal arrangement 3 vertical arrangement Figure 1 Examples of handle on blind flange Where blind flanges which are not preceded by a

32、valve are fitted on filling or emptying devices, the blind flanges shall be equipped with splash rings according to Figure 2 and Table 1. Dimensions in millimetres Figure 2 Splash ring EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 8 Table 1 Internal diameter of splash rings Flanges d mm DN 50 170 DN 80

33、 205 DN 150 285 DN 300 455 In addition to the markings specified by ISO 7005-1, blind flanges shall be identified by painting them red for dip pipe and blue for air/vapour connection. NOTE It is recommended to have a sufficient space at the top of the flanges to install valves and/or couplings. The

34、distance between air/vapour connection and dip pipe centres shall be in accordance with Figure 3. 4.4 Manhole The tank wagons shall be fitted with a manhole according to EN 12561-6 located at the top centre line of the tank and in the proximity of middle of the tank. Where the tank wagon is fitted w

35、ith an internal bottom valve, the manhole shall be located so that its vertical projection on the bottom of the tank is not closer than 100 mm from any part of that valve. 5 Positioning of equipment The equipment shall be positioned in the area as indicated in Figure 3. EN 12561-4:2011 (E) DIN EN 12

36、561-4:2011-10 9 Dimensions in millimetres Key 1 filling inlet 2 air inlet 3 dip pipe nozzle 4 dip pipe 5 manhole 6 transversal tank axis 7 longitudinal tank axis 8 air inlet area 9 area for positioning of equipment Figure 3 Arrangement of equipment EN 12561-4:2011 (E) DIN EN 12561-4:2011-10 10 Bibli

37、ography 1 EN 12561-5, Railway applications - Tank wagons - Part 5: Devices for vapour return while filling or emptying of liquid products 2 EN 12972, Tanks for transport of dangerous goods Testing, inspection and marking of metallic tanks 3 RID, Regulations concerning the International Carriage of D

38、angerous Goods by Rail1)implementing Commission Directives 2003/28/EC and 2003/29/EC. 4 UIC 573, Technical conditions for the construction of tank wagons2)1) Commonly known as RID. 2) May be purchased from: Railway Technical Publications (ETF), 16 rue Jean Rey, F-75015 Paris. EN 12561-4:2011 (E) DIN EN 12561-4:2011-10