DIN EN 12629-5-1-2011 Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1 Pipe making machines manufacturing in the verti.pdf

1、February 2011 Translation by DIN-Sprachendienst.English price group 15No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 91.220!$my b) the introduction has been modified; c) Clause 1 “Scope” has been modified and updated; d) Clause 2 “Normative references” has been updated; e) Clause 3 “Terms and definitions” has been modified and updated; f) Clause 4 “List of significant hazards” has been modified; g) Clause 5 “Sa

3、fety requirements and/or protective measures” has been modified and updated; h) Clause 6 “Verification of safety requirements and/or protective measures” has been modified and updated; i) Clause 7 “Information for use” has been updated; DIN EN 12629-5-1:2011-02 3 j) Clause 8 “Marking” has been updat

4、ed; k) the table headings of Figures B.1 to B.4 in Annex B “Hazard zones” have been updated; l) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been updated; m) the bibliography has been deleted. Previous editions DIN

5、 EN 12629-5-1: 2004-05 DIN EN 12629-5-1:2011-02 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-5-1:2003+A1 September 2010 ICS 91.220 Supersedes EN 12629-5-1:2003English Version Machines for the manufacture of constructional products from concrete and ca

6、lcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis Machines pour la fabrication de produits de construction en bton et silico-calcaire - Scurit - Partie 5-1: Machines pour la fabrication de tuyaux dans laxe vertical Maschinen fr die Herstellung von Bauprodukt

7、en aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler Lage This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010. CEN members are bound to comply with the CEN/CENELEC Internal Re

8、gulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. Th

9、is European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are

10、 the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden

11、, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Re

12、f. No. EN 12629-5-1:2003+A1:2010: EContents Foreword 3Introduction . 41 Scope 52 Normative references 53 Terms and definitions . 64 List of significant hazards 75 !Safety requirements and/or protective measures“ . 135.1 General 135.2 Loss of stability of the pipe during transportation 155.3 Machine

13、pit . 156 !Verification of safety requirements and/or protective measures“ 157 Information for use 158 Marking . 16Annex A (informative) Definitions of terms 17Annex B (informative) Hazard zones . 21Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of

14、 EU Directive 2006/42/EC“ . 25DIN EN 12629-5-1:2011-02 EN 12629-5-1:2003+A1:2010 (E) 2 PageForeword This document (EN 12629-5-1:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - Safety“, the secretariat of which is held by DIN.

15、 This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of t

16、he elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-5-1:2003. The start and finish of tex

17、t introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s),

18、see informative Annex ZA, which is an integral part of this document.“ !The series “Machines for the manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable ma

19、chines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturing in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equip

20、ment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipment for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete).“ !deleted text“ According to the CEN

21、/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lit

22、huania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 12629-5-1:2011-02 EN 12629-5-1:2003+A1:2010 (E) 3 Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100. The machinery co

23、ncerned and the extent to which hazards, hazardous situation and events are covered are indicated in the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over th

24、e provisions of the other documents, for machines that have been designed and built according to the provisions of this type C document. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the pipe making machines manufacturing in th

25、e vertical axis as described in 1.1. With the aim of clarifying the intentions of the document it should be noticed that the following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations

26、 between the manufacturer and the user/owner, the equipment will only be used by competent and designated persons, the place of use/installation is adequately lit, all operations are carried out by specially trained operators.“ DIN EN 12629-5-1:2011-02 EN 12629-5-1:2003+A1:2010 (E) 4 1 Scope 1.1 !Th

27、is part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to machines for vertical manufacture of pipes, manholes and similar elements from concrete. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from conc

28、rete and calciumsilicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers.“ 1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and unde

29、r conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.“ !deleted text“ This standard establishes safety requirements and/or meth

30、ods of protection which applies to these machines. 1.3 This European standard applies to the pipe making machines manufacturing in the vertical axis which may form an integral part of a pipe making process plant. 1.4 !This document is not applicable to pipe making machines manufacturing in the verti

31、cal axis, which are manufactured before the date of publication of this document by CEN.“ 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest editio

32、n of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery Principle for risk assessment EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional products from concrete and calcium-silicate Safety Part 1: Common requirements EN ISO 12100-1:2003,

33、 Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)“ DIN EN 12629-5-1:2011-02 EN 12629-5-1:2

34、003+A1:2010 (E) 5 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003, EN 12629-1:2000+A1:2010 and the following apply.“ 3.1 Product 3.1.1 pipe hollow body manufactured from concrete, which may or may not contain reinforcing material. It

35、 is predominantly used in conjunction with other concrete pipes as an underground pipeline, in order to convey liquids !(See also EN 12629-1:2000+A1:2010, 3.1.7)“ 3.1.2 manhole hollow body manufactured from concrete and e.g. used in conjunction with other manholes to form vertical access to an under

36、ground pipeline; or for conveying liquids to an underground pipeline. It is often manufactured with cast-in steps as means for access 3.2 pipe making machine machine which fabricates pipes, manholes and similar elements The vertical pipe making machines are divided into the following types as shown

37、in annex A: Type 1 Fully automatic machine type with auxiliary automation equipment for pipes and similar elements (See Figure A.1) Type 2 Semi-automatic type of machine (works with crane for demoulding) that can have more casting stations for pipes, manholes and similar elements (See Figure A.2) Ty

38、pe 3 Fully automatic machine type with auxiliary automation equipment mainly for manholes (See Figure A.3) Type 4 Fully automatic machine type with auxiliary automation equipment (works with crane or forklift truck for demoulding) for pipes (See Figure A.4) 3.3 mixture feed equipment equipment which

39、 is integral with the pipe making machine for the receiving and transfer of the mixture to the casting station 3.4 casting mould component consisting of a pallet or base ring, inner former and an outer shell, the concrete pipe is formed in the space between the inner former and the shell 3.5 packerh

40、ead rotating device which passes through the mould to distribute and compact the concrete within the casting mould 3.6 casting station part of the pipe-making machine which consists of the casting mould(s) and associated fixtures where the pipes are formed 3.7 machine pit part of the machine which i

41、s below floor level and can contain part of the casting station DIN EN 12629-5-1:2011-02 EN 12629-5-1:2003+A1:2010 (E) 6 3.8 automatic pallet feeding unit device which is an integral part of the machine, which automatically supplies pallets or base rings to the casting mould or casting station 3.9 a

42、utomatic reinforcing material feeder device which is an integral part of the machine, which automatically supplies reinforcing elements to the casting station 3.10 automatic pipe accessory feeder device which is an integral part of the machine, which automatically supplies pipe accessories which are

43、 not concrete (i.e. step-irons, lifting anchors) to positions within the casting station 3.11 integrated pipe off-bearer/transportation unit device which is an integral part of the machine, which automatically removes the finished pipe from the casting station 3.12 rotating platform device which is

44、an integral part of the machine, which automatically removes the finished pipe. On some machines it removes the pipe, which is still in the casting mould, and at the same time inserts an empty casting mould into the casting station 4 List of significant hazards This clause contains all hazards, as f

45、ar as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. !In accordance with Clause 4 of EN 12629-1:2000+A1:2010 the hazard zones described in the following tables are illustrated i

46、n Annex B.“ DIN EN 12629-5-1:2011-02 EN 12629-5-1:2003+A1:2010 (E) 7 Table 1 List of hazards and hazardous situations Mechanical hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES (see informative annex B) Figure B.1 (Type 1) Figure B.2 (Type 2) Figure B.3 (

47、Type 3) Figure B.4 (Type 4) 1.1 Crushing hazards Between fixed and moving parts in the mixture feed mechanism area 1 1 1 1 Between fixed and moving parts within the casting area 2 3 2, 5 4 Between fixed and moving parts within the machine pit 3 2 3 2 Between fixed and moving parts in the automatic p

48、allet feed area 4 - 4, 5 - Between fixed and moving parts in the area of automated equipment for feeding reinforcing elements and pipe accessories i.e. step irons 5 - 2, 4, 5 - Struck by falling pipe/mould during removal from casting area 6 - 6 3, 4 Between fixed and moving parts in the pipe off-bea

49、rer area 6 - 6 - Between fixed and moving parts in the rotating platform area - - - 2, 3, 4 1.2 Shearing hazard Between fixed and moving parts in the mixture feed mechanism area 1 1 1 1 Between fixed and moving parts within the casting area 2 3 2, 5 4 Between fixed and moving parts within the machine pit 3 2 3 2 DIN EN 12629-5-1:2011-02 8 EN 12629-5-1:2003+A1:2010 (E) Mechanical hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZAR