DIN EN 12629-6-2011 en 5649 Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 6 Stationary and mobile equipment for the man.pdf

1、February 2011 Translation by DIN-Sprachendienst.English price group 17No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 91.220!$mr/“1747912www.din.deDDIN EN 12629-6Machines for the manufacture of constructional products from concreteand calcium-silicate Safety Part 6: Stationary and mobile equipment for the manufacture of precastreinforced products (includes Amendment A1:2010)English translation of DIN EN 12629-6:

3、2011-02Maschinen fr die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen Sicherheit Teil 6: Stationre und fahrbare Einrichtungen fr die Herstellung von bewehrtenFertigteilen (enthlt nderung A1:2010)Englische bersetzung von DIN EN 12629-6:2011-02Machines pour la fabrication de produits

4、de construction en bton et silico-calcaire Scurit Partie 6: Equipements fixes et mobiles pour la fabrication de composants en bton arm(Amendement A1:2010 inclus)Traduction anglaise de DIN EN 12629-6:2011-02SupersedesDIN EN 12629-6:2005-03See start of applicationwww.beuth.deDocument comprises pagesIn

5、 case of doubt, the German-language original shall be considered authoritative.3902.11 DIN EN 12629-6:2011-02 2 Start of application The start of application of this standard is 1 February 2011. National foreword This standard includes safety requirements. This standard has been prepared by Technica

6、l Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-10 AA Betonsteinma

7、schinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of concrete block making machines, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I

8、 of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the

9、Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and the Bibliography of th

10、is document have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. Amendments This standard differs from DIN EN 12629-6:2005-03 as follows: a) the foreword has been modified; b) the introduction has been updated; c) Clause 1 “Scope” has been modified and update

11、d; d) Clause 2 “Normative references” has been updated; e) Clause 3 “Terms and definitions” has been updated; f) Clause 4 “List of significant hazards” has been modified and updated; g) Clause 5 “Safety requirements and/or protective measures” has been modified and updated; h) Clause 6 “Verification

12、 of safety measures and/or provisions” and Table 9 “Checking conformity with these specific safety requirements given in Clause 6” have been modified and updated; i) Clause 7 “Information for use” has been updated; DIN EN 12629-6:2011-02 3 j) Annex ZA (informative) “Relationship between this Europea

13、n Standard and the Essential Requirements of EU Directive 2006/42/EC” has been updated; k) the bibliography has been modified and updated. Previous editions DIN EN 12629-6: 2005-03 DIN EN 12629-6:2011-02 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12629-6:

14、2004+A1 September 2010 ICS 91.220 Supersedes EN 12629-6:2004English Version Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Machines pour la fabrication de

15、 produits de construction en bton et silico-calcaire - Scurit - Partie 6: Equipements fixes et mobiles pour la fabrication de composants en bton arm Maschinen fr die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 6: Stationre und fahrbare Einrichtungen fr die Hers

16、tellung von bewehrten Fertigteilen This European Standard was approved by CEN on 30 April 2004 and includes Amendment 1 approved by CEN on 5 August 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the sta

17、tus of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German).

18、A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Cze

19、ch Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUR

20、OPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-6:2004+A1:2010: EContents Foreword 3Introduction . 41 Scope 52 Nor

21、mative references 63 Terms and definitions . 74 !List of significant hazards“ 95 !Safety requirements and/or protective measures“ . 175.1 General 175.2 !Layout - Circulation - Means of access“ 175.3 !Control stations (see 4.11.8 of EN ISO 12100-2:2003 and 5.3.4, 5.3.5 of “ .18 5.4 Emergency stops .

22、185.5 Operating mode . 185.6 Module A: Manufacturing 195.7 Module B: storage-hardening . 195.8 Module C: Palletising and packaging of final products and defective products disposal station (see also 5.2 of !EN 12629-1:2000+A1:2010“) 205.9 Noise . 215.10 Summary of the safety measures given in relati

23、on to the significant hazards listed in Clause 4 216 !Verification of safety requirements and/or protective measures“ 257 Information for use 267.1 General 267.2 Instruction handbook 277.3 Marking . 28Annex A (informative) Manufacturing process on machines with or without turnover . 29Annex B (infor

24、mative) Terminology and hazard zones relative to the various types of machines 30Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 34Bibliography 35Page2 DIN EN 12629-6:2011-02 EN 12629-6:2004+A1:2010 (E) EN 12629-1:2000+

25、A1:2010)Foreword This document (EN 12629-6:2004+A1:2010) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by pub

26、lication of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC sh

27、all not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-6:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document

28、has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. !The series “Machine

29、s for the manufacture of constructional products from concrete and calcium silicate Safety“ consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufactu

30、ring in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equip

31、ment for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete).“ !deleted text“ According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countr

32、ies are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloven

33、ia, Spain, Sweden, Switzerland and United Kingdom. 3 DIN EN 12629-6:2011-02 EN 12629-6:2004+A1:2010 (E) Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100.“ The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indica

34、ted in the scope of this document. When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built according

35、to the provisions of this type C document. !This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the stationary and mobile equipment for the manufacture of precast reinforced products as defined in Clause 3.“ With the aim of clarifyin

36、g the intentions of the document it should be noticed that the following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations between the manufacturer and the user/owner the equipment wil

37、l only be used by competent and designated persons the place of use/installation is adequately lit All operations are carried out by specially trained operators 4 DIN EN 12629-6:2011-02 EN 12629-6:2004+A1:2010 (E) 1 Scope 1.1 !This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, appli

38、es to stationary and mobile equipment for the manufacture of precast reinforced products as defined in Clause 3 and applies to these machines also when used for the manufacture of non-reinforced moulded products. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the m

39、anufacture of constructional products from concrete and calciumsilicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers.“ 1.2 This document applies to the modules comprising production machines (with or wit

40、hout turnover demoulding) for the manufacturing of reinforced moulded products as shown below and illustrated in informative Annexes A and B. NOTE This machinery can consist of three modules and they are generally designed to obtain a large moulding capacity (middle length of the products from 3 to

41、4 meters), with a limit height of demoulding of 1 m and a maximum width of 1,50 m. Module A: Manufacturing machines by vibration or compression and floating, with or without turnover. Module B: Stocking/hardening unit. Module C: Assembly for palletising/packaging of the concrete products. This modul

42、e also permits the inspection of the products. These machines are designed to perform the following cyclic operations: manufacturing by vibration and even compression (oiling, mould feeding concrete + reinforcement , vibration, floating, interlocking, turnover, removing from mould); storage of mould

43、s and pallet boards for concrete hardening; products destacking and packaging; moulds and pallet boards return to the manufacturing module. Any of these operations may be manual, semi-automatic or automatic. This document deals with automatic and semi-automatic operations of modules A and C and with

44、 automatic operations of module B. There are two main types of stationary and mobile equipment for manufacture of precast reinforced products: equipment with instant removing from mould on pallet boards or on the floor; equipment with delayed removing from mould (collection of moulds: the concrete p

45、roducts are hardened in the mould). This standard does not deal with the machines for: mixing of concrete; manufacturing of the reinforcing steel; evacuation of the products to the stockyard; manufacturing of products (e.g. slabs or blocks) covered by other parts of EN 12629. 5 DIN EN 12629-6:2011-0

46、2 EN 12629-6:2004+A1:2010 (E) Annex A shows the most common types of units as well as their variations: immediate demoulding unit and delayed demoulding unit. 1.3 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditio

47、ns of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards.“ 1.4 This document is not applicable to stationary and mobile equipment for the man

48、ufacture of precast products, which are manufactured before the date of publication of this document by CEN. 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references

49、, the latest edition of the referenced document (including any amendments) applies. EN 349, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 547-1, Safety of machinery Human body measurements Part 1: Principles for determining the dimensions required for openings for whole body access into machinery EN 547-2, Safety of machinery Human body measurements Part 2: Principles for deter