DIN EN 12644-1-2009 en 4410 Cranes - Information for use and testing - Part 1 Instructions (includes Amendment A1 2008) English version of DIN EN 12644-1 2009-06《起重机使用和测试信息 第1部分 说明.pdf

1、June 2009DEUTSCHE NORM English price group 10No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.20!$X%0“1530213www

2、.din.deDDIN EN 12644-1Cranes Information for use and testing Part 1: Instructions (includes Amendment A1:2008)English version of DIN EN 12644-1:2009-06Krane Informationen fr die Nutzung und Prfung Teil 1: Betriebsanleitungen (enthlt nderung A1:2008)Englische Fassung DIN EN 12644-1:2009-06SupersedesD

3、IN EN 12644-1:2001-06See start of validitywww.beuth.deDocument comprises 15 pagesDIN EN 12644-1:2009-06 2 Start of validity This standard takes effect on 1 June 2009. DIN EN 12644-1:2001-06 may be used in parallel until 28 December 2009. National foreword This standard includes safety requirements.

4、This standard has been prepared by Technical Committee CEN/TC 147 “Cranes Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Technical Committee NA 060-22-11-05 AK Kran

5、e berwachung und Betrieb of Section Frdertechnik. Amendment of the European Machinery Directive has made it necessary to review the previously valid standard, EN 12644-1:2001, in terms of the essential requirements of the new European Machinery Directive, 2006/42/EC. This standard contains specifica

6、tions meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to cranes that are either first placed on

7、the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this

8、standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in clause 2 and in the bibliography of the EN have been published as the corresponding DIN EN Standards with the same number. For the International Standa

9、rds referred to in this standard there are no national standards available. Amendments This standard differs from DIN EN 12644-1:2001-06 as follows: a) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been updated. b) An

10、nex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN EN 12644-1: 2001-06 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 12644-1:2001+A1 July 2008 ICS 53.020.20 Supersedes EN 12644-1:20

11、01 English Version Cranes Information for use and testing Part 1: Instructions Appareils de levage charge suspendue Information pour lutilisation et les essais Partie 1: Instructions Krane Informationen fr die Nutzung und Prfung Teil 1: Betriebsanleitungen This European Standard was approved by CEN

12、on 13 December 2000 and includes Amendment 1 approved by CEN on 15 June 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibli

13、ographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility o

14、f a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Irela

15、nd, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart,

16、36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12644-1:2001+A1:2008: EEN 12644-1:2001+A1:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definitions .5 4 Ha

17、zards .6 5 Requirements for instructions .6 5.1 General6 5.2 Crane Specification .6 5.2.1 General6 5.2.2 Identification.6 5.3 Users instructions 7 5.4 Crane drivers instructions.8 5.4.1 General8 5.4.2 Information .8 5.4.3 Checks before starting any lifting operation 8 5.4.4 Specific safety aspects d

18、uring operation .8 5.4.5 Specific safety aspects before leaving the crane out-of-service9 5.5 Maintenance instructions (preventative and corrective).9 6 Verification of the requirements.10 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Direct

19、ive 98/37/EC“.11 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“.12 Bibliography 13 DIN EN 12644-1:2009-06 EN 12644-1:2001+A1:2008 (E) 3 Foreword This document (EN 12644-1:2001+A1:2008) has been prepared by Technical Comm

20、ittee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2009, and conflicting national standards shall be withdrawn at

21、the latest by December 2009. This document includes Amendment 1, approved by CEN on 2008-06-15. This document supersedes EN 12644-1:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This document has been prepared under a mandate given to CEN

22、 by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ According to the CEN/CENELEC Internal Regulations, the n

23、ational standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norwa

24、y, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 12644-1:2009-06 EN 12644-1:2001+A1:2008 (E) 4 Introduction This European Standard is a type C-standard as defined in EN 414. This standard has been prepared to be a harmonized standard to provide

25、one means of conforming with the essential health and safety requirements of the Machinery Directive, as amended. This is part 1 of a series intended to give information for use to be supplied by the manufacturers of cranes. The other part of this standard is: Part 2: Marking !deleted text“ The exte

26、nt to which hazards are covered is indicated in the scope of this standard. 1 Scope This part of EN 12644 specifies requirements for the presentation and content of instruction handbook(s) supplied by the manufacturer for the use of cranes. This crane standard has been written to be used in conjunct

27、ion with other crane standards being prepared by CEN/TC 147. NOTE Specific requirements for particular types of crane, are given in the appropriate European Standard for the particular crane type. The hazards covered by this standard are identified in clause 4. This part of EN 12644 applies to crane

28、s which are manufactured after the date of approval by CEN of this standard. This standard does not cover hazards related to the lifting of persons. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative referenc

29、es are cited at the appropriate places in the text and publications are listed hereafter. For dated references, subsequent amendments to, or revisions of, any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the lates

30、t edition of the publication referred to applies (including amendments). EN 292-2:1991+ A1:1995, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications EN 1070:1998, Safety of machinery Terminology prEN 13001-1:1997, Crane safety General des

31、ign Part 1: General principles and requirements DIN EN 12644-1:2009-06 EN 12644-1:2001+A1:2008 (E) 5 NOTE Informative annex ZA provides information regarding relevant EU directives, European and International Standards. 3 Terms and definitions For the purposes of this European Standard the terms and

32、 definitions given in EN 1070:1998 and the following apply. 3.1 check visual and functional assessment (not a test) of the condition of the crane without dismantling. 3.2 crane driver person operating the crane for the purpose of handling loads. 3.3 examination verification that the crane can safely

33、 continue in service including a functional test of all safety devices i.e. limiting, indicating equipment, brakes, clutches etc to verify that they operate within the required tolerances. An examination is more thorough than an inspection. 3.4 inspection looking at the crane for defects and checkin

34、g the operation of the controls, limiting and indicating devices without loading the crane. This is much more than a check but does not normally require any part of the crane to be dismantled other than removal or opening of cover(s) or housing(s). 3.5 instruction handbook principal means by which t

35、he manufacturer provides information or instructions on how the crane has to be used. 3.6 rated capacity load(s) that the crane is designed to lift for a given operating condition (e.g. configuration, position of load). 3.7 service conditions 3.7.1 in-service crane in use handling or preparing to ha

36、ndle loads up to the rated capacity in conditions as specified by the manufacturer. 3.7.2 out-of-service crane out of use, without load and left in conditions as specified by the manufacturer. 3.8 test specific operation of the crane with or without a defined load in order to establish whether the c

37、rane is fit for use. 3.9 use any operation with or on the crane e.g. transportation, erection, dismantling, maintenance, movements of the load. DIN EN 12644-1:2009-06 EN 12644-1:2001+A1:2008 (E) 6 3.10 user; user organisation person or organisation which has direct control over the crane use. 4 Haza

38、rds Cranes can present hazards to persons in the danger zone. Instructions regarding use, handling, maintenance etc. of cranes are necessary to reduce or eliminate the risks associated with the hazards. This standard specifies requirements for instructions in order to prevent or minimize hazards or

39、hazardous situations. A list of hazards is given in the appropriate standards for each crane type. 5 Requirements for instructions 5.1 General An instruction handbook with information for safe use of the crane shall be supplied. Presentation of this information shall comply with clause 5 of EN 292-2

40、:1991. The provisions of language versions shall meet the requirements of A.1.7.4 revised in EN 292-2:1991. The instruction handbook may be published in one or more parts. Where appropriate, cross reference to other parts should be made to avoid unnecessary repetition. All handbook parts shall have

41、clear identification as to which cranes they apply to, including as a minimum: a) title of handbook; b) title of other parts (if appropriate); c) model and serial number of the crane (if appropriate); d) list of contents, number of pages and/or index. The instruction handbook shall be written with i

42、nternationally recognised terms, definitions, units and symbols with their key or signification. The text should be simple and adapted to the individuals who will use it with all information being explicit and comprehensive. Clear and simple illustrations, diagrams, graphs and tables should be used

43、in preference to written text and be placed adjacent to any corresponding text. 5.2 Crane Specification 5.2.1 General This section of the instruction handbook shall contain all the necessary information for identification and technical data. The following items shall be included in the instruction h

44、andbook if appropriate. 5.2.2 Identification a) name and address of the manufacturer; DIN EN 12644-1:2009-06 EN 12644-1:2001+A1:2008 (E) 7 b) designation of series or type(s); c) serial number(s); The instruction handbook shall clearly indicate the crane, series, types, serial numbers and configurat

45、ions to which it applies. 5.2.3 Technical data a) a drawing/sketch of the crane with overall dimensions and the number and designation of main components; b) a description and explanation about classification (see prEN 13001-1:1997), rated capacity and design standards; c) the design capability of t

46、he crane for overload test; d) a description and explanation about in-service and out-of-service conditions; e) those activities for which the crane is designed and those for which the crane shall not be used; f) description of the limiting and indicating devices; g) description of the control syste

47、m(s); h) where appropriate, a description of emergency escape(s); i) technical data of importance for the erection, dismantling and transportation (e.g. dimensions and mass of components, reaction on supporting parts, power supply and test conditions); j) where appropriate, requirements for the trac

48、ks/rails and of the ground support conditions; k) where appropriate, the type and the means of installation of the ballast; l) information concerning airborne noise emission and, where appropriate, vibration emission by the crane, with the method used to measure it and the operating conditions of th

49、e crane during measurement, and an instruction that whenever a noise test code exists for the type of crane concerned, it shall be used; m) where appropriate, a description of the technical requirements necessary to operate in a potentially explosive atmosphere; n) information on materials and parts requiring specialised repair techniques. 5.3 Users instructions This section of the handbook shall include requirements on the user to ensure that the purpose for which the crane is intended is compatible with the crane specification includin