DIN EN 12674-4-2015 Roll containers - Part 4 Performance requirements German version EN 12674-4 2015《滚动集装箱 第4部分 性能要求 德文版本EN 12674-4-2015》.pdf

1、June 2015Translation by DIN-Sprachendienst.English price group 8No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 55.

2、180.10!%CIC“2323832www.din.deDDIN EN 12674-4Roll containers Part 4: Performance requirements;English version EN 12674-4:2015,English translation of DIN EN 12674-4:2015-06Rollbehlter Teil 4: Leistungsanforderungen;Englische Fassung EN 12674-4:2015,Englische bersetzung von DIN EN 12674-4:2015-06Conten

3、eurs roulettes Partie 4: Exigences de performances;Version anglaise EN 12674-4:2015,Traduction anglaise de DIN EN 12674-4:2015-06SupersedesDIN EN 12674-4:2007-03www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 12 pages05.15 DIN EN 12674-

4、4:2015-06 2 A comma is used as the decimal marker. National foreword This document (EN 12674-4:2015) has been prepared by Technical Committee CEN/TC 261 “Packaging” (Secretariat: AFNOR, France). The responsible German body involved in its preparation was the DIN-Normenausschuss Verpackungswesen (DIN

5、 Standards Committee Packaging), Steering Committee NA 115 BR Beirat des Normenausschusses Verpackungswesen. Amendments This standard differs from DIN EN 12674-4:2007-03 as follows: a) Subclauses 5.1.2 “Dolly dummy load” and 5.2 “Diagonal resistance test” have been updated; b) the German translation

6、s of the terms “distortion” and “deflection” have been unified to read Verformung and Durchbiegung; c) the standard has been editorially revised. Previous editions DIN EN 12674-4: 2007-03 EN 12674-4April 2015 ICS 55.180.10 Supersedes EN 12674-4:2006English Version Roll containers - Part 4: Performan

7、ce requirements Conteneurs roulettes - Partie 4: Exigences de performances Rollbehlter - Teil 4: Leistungsanforderungen This European Standard was approved by CEN on 5 March 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

8、 European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official ve

9、rsions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austri

10、a, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,

11、 Switzerland, Turkey andUnited Kingdom. CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12674-4:2015 EEUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORM

12、ALISATIONEUROPISCHES KOMITEE FR NORMUNGEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 12674-4:2015 (E) 2 Contents Page Foreword 3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms and definitions .5 4 Sampling of roll containers to be tested .6 4.1 Sequence of tests 6 4.2 Applicability o

13、f normative tests .6 5 Performance requirements normative tests 8 5.1 Stability tests (4.2.1 of EN 12674-3:2004) 8 5.1.1 General 8 5.1.2 Dolly - dummy load 8 5.1.3 Dolly - stacked empty 8 5.1.4 Roll container (unloaded) .8 5.1.5 Roll container (dummy load) 8 5.2 Diagonal resistance test (4.2.2 of EN

14、 12674-3:2004) 8 5.3 Strength and stiffness of roll container sides (4.2.3 of EN 12674-3:2004) .9 5.4 Side frame to base cantilever test (4.2.4 of EN 12674-3:2004) 9 5.5 Castor lateral load resistance test (4.2.5 of EN 12674-3:2004) 9 5.6 Distributed load floor test (4.2.6 of EN 12674-3:2004)9 5.7 L

15、ocalised edge impact loading on floor test (4.2.7 of EN 12674-3:2004) .9 5.8 Localised side/end base test (4.2.8 of EN 12674-3:2004) 9 5.9 Free fall drop test (4.2.9 of EN 12674-3:2004) .9 5.9.1 Method 1 (drop) 9 5.9.2 Method 2 (compression version) .9 5.10 Starting and rolling resistance test (4.2.

16、10 of EN 12674-3:2004) . 10 5.10.1 Tests 1 to 4 (specimen unloaded) . 10 5.10.2 Tests 1 to 4 (specimen loaded) . 10 5.11 Stacking test (4.2.11 of EN 12674-3:2004) 10 5.12 Mechanical lifting test (4.2.12 of EN 12674-3:2004) . 10 6 Performance requirements optional tests 10 6.1 Fatigue of welded joint

17、s - side frame to infill (4.3.1 of EN 12674-3:2004) . 10 6.2 Strength of welded joints - infill to infill (4.3.2 of EN 12674-3:2004) 10 6.3 Strength and stiffness of frame infill (4.3.3 of EN 12674-3:2004) . 10 6.4 Tensile resistance of strap/buckle (4.3.4 of EN 12674-3:2004) 10 DIN EN 12674-4:2015-

18、06EN 12674-4:2015 (E) 3 Foreword This document (EN 12674-4:2015) has been prepared by Technical Committee CEN/TC 261 “Packaging”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endor

19、sement, at the latest by October 2015, and conflicting national standards shall be withdrawn at the latest by October 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for ident

20、ifying any or all such patent rights. This document supersedes EN 12674-4:2006. The only technical change since the latest edition concerns the following point: modifications in the wording of the second paragraph in 5.2. This European Standard is part of a series of four standards for roll containe

21、rs and dollies. The other parts are entitled as follows: Roll containers Part 1 Terminology Roll containers Part 2 General design and safety principles Roll containers Part 3 Test methods According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countri

22、es are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Polan

23、d, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 12674-4:2015-06EN 12674-4:2015 (E) 4 Introduction Roll containers and dollies are equipment intended for moving goods. They comprise apparatus fitted with fixed and/or swivel castors. For roll

24、 containers the superstructure comprises two or more frames which provide retention for items requiring transport and/or distribution. Dollies and roll containers can be supplied in a variety of materials and additionally roll containers are supplied in four main styles. One of these styles, the Nes

25、ting style, is further sub-divided into five derived forms and the Demountable style is sub-divided into two derived forms. EN 12674-1 gives details of how these styles differ. EN 12674-2 gives methods of measuring working dimensions and aspects of design that manufacturers need to be aware of. Test

26、 methods are given in EN 12674-3 which are supported by performance levels in this Part 4, which take account of the normal static and dynamic loads applied in use. This European Standard specifies minimum levels of performance for critical tests, in particular with reference to safety. Certain test

27、s which are related only to longevity, quality control or need development are optional and if carried out may be subject to agreement between manufacturer and user. Tests are applied to fully assembled roll container and dolly specimens as indicated in Table 1. Dismantled or nested roll containers

28、are not subjected to testing; however, empty dollies stacked ready for use, storage or transit need to be subjected to normative testing in order to determine a safe number of stacked units. In order to calculate applied test loads a nominal safe working load (SWL) of 250 kg is assumed in this Europ

29、ean Standard for every specimen. The value of 250 kg is not a normative level and may be reduced or increased by the testing body in collaboration with the specimen supplier/manufacturer. However, if different, the level used should be clearly stated in the test report. DIN EN 12674-4:2015-06EN 1267

30、4-4:2015 (E) 5 1 Scope This European Standard specifies appropriate tests and levels of performance for roll containers and dollies manufactured in all materials, assembled for use and stacked for storage when tested in accordance with EN 12674-3. 2 Normative references The following documents, in w

31、hole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12674-1:1999, Roll containers Par

32、t 1: Terminology EN 12674-2:2001, Roll containers Part 2: General design and safety principles EN 12674-3:2004, Roll containers Part 3: Test methods 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 12674-1:1999 and the following apply. 3.1 line of tilt

33、 XX axis in the horizontal plane about which an unstable roll container or dolly will eventually topple Note 1 to entry: Shown as axis XX in EN 12674-3:2004, Figure 2. 3.2 angle of tilt (alpha) angle measured against the major horizontal axis of the length or width of the roll container and the line

34、 of tilt Note 1 to entry: Shown in EN 12674-3:2004, Figure 2. Note 2 to entry: Length and width are defined in EN 12674-2:2001, 4.1. 3.3 angle of inclination (beta) angle in a vertical plane, normal to the line of tilt, at which the roll container becomes unstable and topples sideways Note 1 to entr

35、y: Shown in EN 12674-3:2004, Figure 1a and Figure 1b. 3.4 geometric centre centre point in plan elevation generated by the intersection of two imaginary lines from the opposite internal corners of the base 3.5 vertical axis central axis of a roll container or dolly passing through the geometric cent

36、re DIN EN 12674-4:2015-06EN 12674-4:2015 (E) 6 3.6 ultimate load highest load sustained during a test by a specimen before collapse or failure 3.7 safe working load (SWL) maximum permissible load in kg to be carried by a particular design of roll container or dolly during its service life 4 Sampling

37、 of roll containers to be tested 4.1 Sequence of tests All tests are independent of each other and may be carried out in any order. Results shall be listed in identical order to tests listed in this European Standard. A new untested or undamaged specimen or component shall be used in each test. All

38、tests other than those referred to in 5.1.2 and 5.10.2 are prototype tests and may therefore result in destruction or damage to the specimen. Unless otherwise stated by the roll container or dolly supplier/manufacturer and in order to calculate applied test loads a nominal safe working load (SWL) of

39、 250 kg is assumed for every specimen. The value of 250 kg SWL is not a normative level and may be reduced or increased by the testing body in collaboration with the specimen supplier/manufacturer. However, if modified, the SWL level used shall be clearly stated in the test report. 4.2 Applicability

40、 of normative tests The following tests shall be applied to fully assembled roll container and dolly specimens where indicated in Table 1. Some tests are conducted on empty specimens and some with load as specified. Where specific performance requirements relating to individual tests apply, they are

41、 given in Clause 5. Stacked dollies and dismantled stacked roll container bases intended for stacking shall be subjected to normative stability testing as detailed in 5.1.3. Dismantled or nested roll containers are not subjected to normative testing. DIN EN 12674-4:2015-06EN 12674-4:2015 (E) 7 Table

42、 1 Applicability of tests Test in EN 12674-3 Dolly Fully assembled roll container all types Dummy load Unloaded Dummy load Unloaded 4.2.1 4.2.2 4.2.3 Stability Diagonal Side - - a b- - - b 4.2.4 4.2.5 4.2.6 Side to base Castor Floor UDL - - - - c- - - - - c- 4.2.7 4.2.8 4.2.9 Impact Hazard Free fall

43、 - - - - d- - - - de- 4.2.10 4.2.11 4.2.12 Rolling Stacking Fork lift - - - - - - - - - - 4.3.1 4.3.2 4.3.3 4.3.4 Side infill Infill/infill Frame infill Strap - - - - - - - - - - - - - - - = this represents one test Only where tests are marked shall specimens be subjected to this test, where marked

44、subjected to two tests e.g. one side, one end, etc. aTest when dollies are stacked empty. bEach diagonal to be tested separately using the same specimen. cOne test at each end, 2 tests in total. dTwo tests, one side and one end test. eNeither A-frame nor V-frame shall be subjected to this test. Opti

45、onal tests Tests in EN 12674-3:2004, 4.3 are optional. Tests in EN 12674-3:2004, Annex A are optional. DIN EN 12674-4:2015-06EN 12674-4:2015 (E) 8 5 Performance requirements normative tests 5.1 Stability tests (4.2.1 of EN 12674-3:2004) 5.1.1 General NOTE 1 Where this European Standard test protocol

46、 differs from EN 12674-3:2004 then this European Standard will take precedence. NOTE 2 No recommendation is made for stability performance for the roll container known as a dairy cage. NOTE 3 The standard dummy load in normative test 4.2.1 of EN 12674-3:2004 does not vary with roll container or doll

47、y type, size or SWL since direct comparisons between designs would then be impossible. Additional tests may be specified by a manufacturer or user, but if specified are not part of this European Standard. 5.1.2 Dolly - dummy load With dummy load W equal to 50 kg, centrally placed at h = 250 mm, the

48、minimum angle of inclination of the supporting table before instability or topple shall not be less than = 28 in any of four directions R, L, F or B. 5.1.3 Dolly - stacked empty With supporting test bed table set horizontal with = 0, estimate the number of identical stacked units that will achieve s

49、tability. Place these in stacked position with the longest dolly dimension parallel to the test bed table hinge, setting castors on the supporting test bed table hinge-side in toe-in position. Incline the table slowly to = 7 and fix securely at this angle while holding stacked units secure, then add or subtract units until the stack just achieves stability. Record the number of stacked uni