1、February 2008DEUTSCHE NORM English price group 11No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 93.080.30!$K“1409490w
2、ww.din.deDDIN EN 12899-4Fixed, vertical road traffic signs Part 4: Factory production controlEnglish version of DIN EN 12899-4:2008-02Ortsfeste, vertikale Straenverkehrszeichen Teil 4: Werkseigene ProduktionskontrolleEnglische Fassung DIN EN 12899-4:2008-02www.beuth.deDocument comprises 18 pages2 Na
3、tional foreword This standard has been prepared by Technical Committee CEN/TC 226 “Road equipment” (Secretariat: AFNOR, France), Working Group “Traffic signs” (lead-management: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Bauwesen (Building an
4、d Civil Engineering Standards Committee), Technical Committee NA 005-10-23 GA Verkehrszeichen und Ein-richtungen. The DIN Standard corresponding to the International Standard referred to in the EN is as follows: ISO 2859 DIN ISO 2859-1 National Annex NA (informative) Bibliography DIN ISO 2859-1, Sam
5、pling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection DIN EN 12899-4:2008-02 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 12899-4November 2007ICS 93.080.30English VersionFixed, vertical road traffic signs - Par
6、t 4: Factory productioncontrolContrle de la production en usineOrtsfeste, vertikale Straenverkehrszeichen - Teil 4:Werkseigene ProduktionskontrolleThis European Standard was approved by CEN on 4 February 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate t
7、he conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in
8、 three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of
9、 Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN CO
10、MMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 12899-4:2007: ESignaux fixes de signal
11、isation routire verticale - Partie 4:2 Contents Page Foreword. 3 Introduction 4 1 Scope 5 2 Normative references . 5 3 Terms, definitions, symbols and abbreviations 5 4 System requirements 6 4.1 General. 6 4.2 Production control system 6 4.3 Records 12 4.4 Treatment of nonconforming products 12 4.5
12、Traceability and marking 12 4.6 Personnel. 13 4.7 Equipment 13 4.8 Design process . 13 4.9 Raw materials and components 13 4.10 Controls and tests during manufacturing 14 4.11 Handling, storage and packaging . 14 5 Final quality testing 14 review . 15 Annex A (informative) Examples of test forms for
13、 registering the results of a conformity EN 12899-4:2007 (E) DIN EN 12899-4:2008-02 3 Foreword This document (EN 12899-4:2007) has been prepared by Technical Committee CEN/TC 226 Road equipment the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national
14、standard, either by publication of an identical text or by endorsement, at the latest by May 2008, and conflicting national standards shall be withdrawn at the latest by August 2012. No existing European Standard is superseded. This European Standard consists of the following parts under the general
15、 title: Fixed, vertical road traffic signs Part 1: Fixed signs Part 2: Transilluminated traffic bollards (TTB) Part 3: Delineator posts and retroreflectors Part 4: (This part) Factory production control Part 5: Initial type testing It is based on performance requirements and test methods published i
16、n CEN, CENELEC, CIE (International Commission on Illumination) and ISO documents together with standards of the CEN member organizations. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard:
17、Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 12899-
18、4:2007 (E) DIN EN 12899-4:2008-02 - : - 4 Introduction The following products are covered under Mandate M/111 Circulation Fixtures: Road Equipment. Council Directive relating to construction products 89/106/EEC(CPD) Fixed vertical road traffic signs, either as products or unassembled as kits, and co
19、mponents of signs: sheeting, (glass bead technology), supports, sign plates including lighting and fixings together with any combination of these components. Also included are transilluminated traffic bollards, delineator posts and fixed retroreflectors. This standard specifies which sorts of parame
20、ters and tests have to be taken into consideration within the FPC system, but leaves the precise test methods to be applied to be chosen depending on the manufacturers facilities and production methods. The precise parameters and methods will be found in the manufacturers written FPC procedures. EN
21、12899-4:2007 (E) DIN EN 12899-4:2008-02 EN 12899-4:2007 (E) 5 1 Scope This Part of EN 12899 describes the requirements for Factory production control (FPC), for Parts 1, 2 and 3 of EN 12899. 2 Normative references The following referenced documents are indispensable for the application of this docum
22、ent. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 12767, Passive safety of support structures for road equipment Requirements and test methods EN 12899-1:2007, Fixed, vertical road t
23、raffic signs Part 1: Fixed signs EN 12899-2:2007, Fixed, vertical road traffic signs Part 2: Transilluminated traffic bollards (TTB) EN 12899-3:2007, Fixed, vertical road traffic signs Part 3: Delineator posts and retroreflectors EN ISO 9000:2005, Quality management systems Fundamentals and vocabula
24、ry (ISO 9000:2005) EN ISO 9001:2000, Quality management systems Requirements (ISO 9001:2000) ISO 2859, Sampling procedures for inspection by attributes 3 Terms, definitions, symbols and abbreviations For the purposes of this document, the terms and definitions given in EN ISO 9000:2005, EN 12899-1:2
25、007, EN 12899-2:2007, EN 12899-3:2007 and the following apply. 3.1 factory production control (FPC) permanent internal control of production exercised by the product manufacturer 3.2 batch quantity of a product manufactured from one (or more, in so far as the performance of the product is not advers
26、ely affected) traceable delivery of raw material or components and for which there has been no change in the manufacturing process (in so far as the performance of the product is not adversely affected by any such change) NOTE Production that is interrupted does not imply a new batch provided that t
27、here is no change in the raw material and component properties or in the manufacturing process. 3.3 manufacturer person or organization with legal responsibility for placing the product on the market 3.4 supplier producer of raw materials and components (e.g. sign faces, fixing devices etc.) of the
28、product DIN EN 12899-4:2008-02 6 4 System requirements 4.1 General The manufacturer shall establish, document and maintain a FPC system to ensure that the products placed on the market conform to the declared performance characteristics. The FPC system shall consist of written procedures (works manu
29、al), regular inspections and tests and/or assessments and the use of the results to control raw and other incoming materials or components, equipment, the production process and the product. Records shall remain legible, readily identifiable and retrievable and reviewed for effectiveness at least on
30、ce per year which shall be recorded. This shall include testing of samples in accordance with a prescribed test plan defined in this European Standard. A FPC system conforming to the requirements of EN ISO 9001, and made specific to the requirements of this standard, is considered to satisfy the abo
31、ve requirements. In each factory, the manufacturer may delegate action to a person having the necessary authority to: a) monitor procedures to demonstrate conformity of the product at appropriate stages; b) identify and record any instance of nonconformity; c) monitor procedures to correct instances
32、 of nonconformity. All FPC systems shall achieve and maintain an adequate level of confidence that the product is in conformity with the requirements of this European Standard. The results of inspections, tests or assessments requiring action shall be recorded, as shall any action taken. The action
33、to be taken when control values or criteria are not met shall be recorded and retained for the period specified in the manufacturers FPC procedures. Components having the necessary performance levels already demonstrated (e.g. by conformity to an appropriate European Standard or by CE marking in acc
34、ordance with an appropriate ETA) may be considered to have the declared performance levels and do not require any further testing for the purposes of conformity with this European Standard, providing the components performance is not detrimentally affected by the manufacturing process when it is inc
35、orporated into the product. In the case of new factories, new production lines or units, if the FPC system is temporarily unable to meet requirements that apply for normal production, as specified in this standard, the provisions of Table 1 shall apply to final quality testing. This shall continue u
36、ntil the FPC system is capable of meeting the other requirements of this standard. 4.2 Production control system 4.2.1 The manufacturer shall establish procedures to ensure that the production tolerances allow the product performances to conform to the declared values, demonstrated by initial type t
37、esting. The production control system shall at least include the necessary procedures for the: a) relevant constituents; b) controls and tests to be carried out during manufacture; c) verifications and tests carried out on finished products in accordance with the test regime specified in Clause 5; d
38、) control of the necessary installations, equipment and trained personnel to execute the tests on the raw materials, the tests during production and the final quality control tests as specified in Clause 5; EN 12899-4:2007 (E) DIN EN 12899-4:2008-02 EN 12899-4:2007 (E) 7 e) operation maintenance and
39、 calibration of appropriate testing and manufacturing equipment by qualified personnel. NOTE 1 This does not preclude the manufacturer from concluding a sub-contracting agreement with one or more organizations or persons having the necessary skills and equipment in order to perform the above tasks.
40、The test methods to be applied and the tolerances for the results of all the tests used shall be documented in the FPC system. The minimum frequency of testing shall be in accordance with the test plan of the manufacturer, or as specified in Table 1, whichever is the more rigorous. NOTE 2 These meth
41、ods would normally be direct methods. In the case of certain characteristics, indirect test methods could be appropriate if a relationship can be established between the specific characteristic (the one to be verified) and another characteristic which is more practicable to measure such that conform
42、ity to this standard is demonstrated. Samples that have been subjected to destructive testing cannot be used. Other samples may be returned to the production line. DIN EN 12899-4:2008-02 8 Table 1a Minimum frequency of testing during production for product testing and evaluation as part of FPC for f
43、ixed signs and components (complete sign assemblies, signs, sign plates, supports and retroreflective sheeting materials) Characteristics Minimum number of samples Frequency and documentation Fixed signs and components Resistance to horizontal loads standard design One Verify conformity to raw mater
44、ial specification and design per batch Resistance to horizontal loads non standard design One Verify conformity to raw material specification per batch and design per unit Resistance to impact of sign face material One Per batch of sign face material Resistance to impact of supports (EN 12767) One (
45、if not NPD) Verify conformity to raw material specification and design per batch of supports Chromaticity co-ordinates and luminance factors retroreflective sheeting materials Five per colour and type All samples in each batch shall meet the requirements of EN 12899-1 Coefficient of retroreflection
46、retroreflective sheeting materials Five per colour and type All samples in each batch shall meet the requirements of EN 12899-1 Chromaticity co-ordinates and luminance factors signs In accordance with Table 2 All samples in each batch shall pass the test in the manufacturers FPC procedures Coefficie
47、nt of retroreflection signs In accordance with Table 2 All samples in each batch shall pass the test in the manufacturers FPC procedures. The following geometry shall be used: = 20 and 1= +5 (2= 0 and = 0) Mean luminance, uniformity of luminance and luminance contrast transilluminated signs In accor
48、dance with Table 2 All samples in each batch shall pass the test in the manufacturers FPC procedures Resistance to weathering retroreflective sheeting materials One per colour and type Continuous by reference to validation of other performance characteristics, plus the weathering test specified in t
49、he manufacturers FPC procedures Resistance to weathering screenprinted, retroreflective sheeting materials One per colour and type Continuous by reference to validation of other performance characteristics, plus the weathering test specified in the manufacturers FPC procedures Tests for the purpose of FPC may not necessarily be the same as those for ITT. The above testing may not be necessary for any raw material or component which bears CE marking, but see EN 12899-5:2007, 4.1. Characteristics shall be selected an
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