DIN EN 13019-2009 Machines for road surface cleaning - Safety requirements (includes Amendment A1 2008) English version of DIN EN 13019 2009-04《路面清洁机 安全要求》.pdf

1、April 2009DEUTSCHE NORM English price group 13No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 43.160!$W$=“1520126www.d

2、in.deDDIN EN 13019Machines for road surface cleaning Safety requirements (includes Amendment A1:2008)English version of DIN EN 13019:2009-04Maschinen zur Straenreinigung Sicherheitsanforderungen (enthlt nderung A1:2008)Englische Fassung DIN EN 13019:2009-04SupersedesDIN EN 13019:2001-06www.beuth.deD

3、ocument comprises 26 pagesDIN EN 13019:2009-04 2 Start of validity This standard takes effect on 1 April 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety

4、” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Kommunale Technik (Municipal Services Standards Committee), Technical Committee NA 051-03-02 AA Maschinen fr den Straenbetriebsdienst. This standard is published in a consolidated version i

5、ncorporating the Amendment A1:2008. This standard, in conjunction with the previous edition EN 13019:2001 contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directiv

6、e”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cit

7、ed in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). Amendments This standard differs from DIN EN 13019:2001-06 as f

8、ollows: a) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. b) EN 13019:2001/A1:2008 has been incorporated and text introduced or altered by amendment is marked by tags. Previous editions DIN EN 13019: 2001

9、-06 DIN 30702-3: 1973-11 DIN 30701: 1972-02, 1980-09, 1986-07 DIN 30704-1: 1974-12, 1981-03, 1983-07, 1991-09 DIN 30704-2: 1974-12, 1983-07 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13019:2001+A1 December 2008 ICS 43.160 Supersedes EN 13019:2001English Version Machines for road surface cl

10、eaning - Safety requirements Machines de nettoiement des chausses - Exigences de scurit Maschinen zur Straenreinigung - Sicherheitsanforderungen This European Standard was approved by CEN on 1 January 2001 and includes Amendment 1 approved by CEN on 9 November 2008. CEN members are bound to comply w

11、ith the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management

12、Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the off

13、icial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, S

14、lovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for

15、CEN national Members. Ref. No. EN 13019:2001+A1:2008: EEN 13019:2001+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 5 2 Normative references 6 3 Terms and definitions .6 4 List of significant hazards 7 5 Safety requirements and/or measures 9 5.1 Elevating hoppers and powered discharge

16、 doors .9 5.1.1 Multiple control systems.9 5.1.2 Elevating hopper9 5.1.3 Movement .10 5.1.4 Position of controls .10 5.1.5 Stability .10 5.1.6 Hoses and pipework10 5.2 Sweep gear .10 5.2.1 Brushes and brooms.10 5.2.2 Raising, lowering and slewing mechanisms 11 5.2.3 Sweep gear illumination11 5.2.4 S

17、weep gear maintenance11 5.3 Access and walkways .11 5.4 Controls 11 5.5 Protection devices.11 5.5.1 Moving parts.11 5.5.2 Hot surfaces .12 5.5.3 Fumes, gases and dust particles .12 5.5.4 Pipes and hoses.12 5.5.5 Doors and panels.12 5.6 Water systems12 5.6.1 Tanks.12 5.6.2 Washing/flushing system .12

18、 5.7 Fuel and hydraulic tanks.12 5.8 Hand-held cleaning devices/suction hoses 13 5.9 Demountable machines and components 13 5.9.1 Demountable components13 5.9.2 Supporting means for machines and components13 5.9.3 Disconnectable power and signal-transmitting systems 13 5.10 !Noise reduction by desig

19、n 14 5.10.1 Noise reduction at source.14 5.10.2 Noise reduction by protective measures 14 5.10.3 Noise reduction by information14 5.11 Reduction of vibration“ .14 6 Information for use 14 6.1 Operating and maintenance instructions14 6.2 Spare parts list.15 7 Marking .16 8 Verification .16 Annex A (i

20、nformative) Terminology.17 DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 3 Annex B (informative) Hopper safety device20 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC“ 21 Annex ZB (informative) !Relationship between this E

21、uropean Standard and the Essential Requirements of EU Directive 2006/42/EC“ 22 Bibliography23 DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 4 Foreword This document (EN 13019:2001+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines - S

22、afety“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. Th

23、is document includes Amendment 1, approved by CEN on 2008-11-09. This document supersedes EN 13019:2001. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! “. This European Standard has been prepared under a mandate given to CEN by the European Commiss

24、ion and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ Annex A is informative and contains “Terminology“; Annex B is informative and co

25、ntains “Hopper safety device“. This standard contains a “Bibliography” as well. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmar

26、k, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 5 Introduction This

27、European Standard is a Type C-standard as stated in !EN ISO 12100“. !When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have b

28、een designed and built according to the provisions of this type C standard. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard.“ 1 Scope This European Standard applies to road surface cleaning mach

29、ines, which are defined in clause 3. The equipment would normally be mounted on a carrier vehicle (e.g. truck, tractor, construction machinery and mobile industrial handling equipment). It is also possible to mount a road surface cleaning machine on its own chassis construction and propulsion system

30、. In all cases the machine and chassis form an integral unit. Directives and standards for the vehicular truck chassis aspect, termed carrier vehicle in this standard, would be those relative to that equipment, even where specific modifications have been made to realize the road surface cleaning app

31、lication. The use in public road traffic is governed by the national regulations. This European Standard deals with all significant hazards identified through a risk assessment pertinent to road surface cleaning machines when they are used as intended and under the conditions foreseen by the manufac

32、turer. This European Standard does not deal with significant hazards associated with !deleted text“ EMC. This European Standard only specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards associated with machine operation, setting and adjustmen

33、ts, load discharge and routine maintenance. This European Standard does not include requirements for the carrier vehicles (e.g. truck) or special constructions. These are covered in directives related to the construction of vehicles. Demountable bodywork systems (e.g. demountable containers) are spe

34、cified in other standards. This European Standard does not apply to road surface cleaning machines such as front mounted tractor brooms according to !EN 13524:2003.“ This European Standard does not apply to machines or components that are specifically designed for cleaning tram-lines and rail tracks

35、. This European Standard does not deal with the risks associated with the operation of machines in potentially explosive atmospheres. This European Standard applies to machines which are manufactured after the date of approval of the standard by CEN. DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 6

36、2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ !deleted text“ !EN 953:1

37、997“, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !EN 982:1996“, Safety of machinery Safety requirements for fluid power systems and components Hydraulics !EN 983:1996“, Safety of machinery Safety requirements for fluid power systems an

38、d components Pneumatics !deleted text“ !EN ISO 2867:2006“, Earth-moving machinery Access systems !(ISO 2867:2006)“ !EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic terminology, methodology (ISO 12100-1:2003)“ !EN ISO 12100-2:2003, Safety of machin

39、ery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003)“ !EN ISO 13732-1:2008, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces (ISO 13732-1:2006)“ !ISO 6750:2005“, Earth-moving

40、 machinery Operation and maintenance Format and content of manuals 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following apply.“ 3.1 road surface cleaning machines machines for removal of spoil on traffic areas, where the

41、 machines are permanently fixed or demountable from a carrier vehicle or specially designed chassis (see annex A). Road surface cleaning machines are equipped with sweep gear to scarify debris. The sweepings maybe collected by the machine and conveyed into a hopper 3.2 demountable machine machine, t

42、hat may be demounted from and remounted to the carrier vehicle 3.3 hopper container for the collected sweepings or spoil DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 7 3.4 sweep gear collective name for all components that perform the cleaning function such as brushes, brooms, pneumatic and/or mec

43、hanical conveyance equipment, flushing and high pressure washer equipment 3.5 pick-up system means for conveying the sweepings into the hopper 3.6 traffic area paved areas on which there is vehicular and/or pedestrian traffic. Not included are rail tracks which are solely for rail-mounted traffic, a

44、s well as traffic areas inside buildings and underground 4 List of significant hazards This clause contains all hazards and hazardous situations, as far as they are dealt with in this European Standard, identified by risk assessments significant to this type of machinery that require action to elimi

45、nate or reduce risk. Hazards Typical location of hazard Relative Subclauses 1 Mechanical hazards (caused for example by: - shape; - relative location; - mass and stability; (potential energy of elements) - mass and velocity; (kinetic energy of elements) - inadequacy of mechanical strength - accumula

46、tion of potential energy by: - elastic elements (springs), or - liquids or gases under pressure or - vacuum of the machine or parts or workpieces). 1.1 Crushing hazard Under elevating hopper Under hopper door 5.1.2 5.1.3 5.5.5 1.2 Shearing hazard Sweep gear mechanisms 5.2.2 1.3 Entanglement Rotating

47、 machinery Sweeping brushes 5.5.1 5.2.1 1.4 Drawing-in or trapping hazard Rotating brushes 5.2.1 1.5 Impact hazard Protruding parts 5.5.5 1.6 Friction or abrasion hazards Sweeping brushes and brooms 5.2.1 1.7 High pressure fluid injection hazard Hydraulic pipes/hoses High pressure washing system 5.1

48、.6 5.5.4 5.6.2 1.8 Ejection of parts (of machinery and processed material/workpieces) Fan systems High pressure jets 5.5.1 b) 5.6.2 1.9 Slip, trip and fall hazards in relationship with machinery (because of their mechanical nature) Access, on or from walkways From climbing on equipment or from acces

49、s ladders 5.3 2 Thermal hazards resulting in: DIN EN 13019:2009-04 EN 13019:2001+A1:2008 (E) 8 Hazards Typical location of hazard Relative Subclauses 2.1 Burns and scalds, by a possible contact of persons, by flames or explosions and also by the radiation of heat sources Engine cooling systems Engine exhaust systems 5.5.2 5.5.3 3 Hazards generated by materials and substances processed, used or exhausted by machinery for example: 3.1 Hazards resulting from contact with or inhalation of harmful fluids, gases, mists, fumes and dusts Fumes