DIN EN 13035-1-2008 en 9696 Machines and plants for the manufacture treatment and processing of flat glass - Safety requirements - Part 1 Storage handling and transportation equipm.pdf

1、June 2008DEUTSCHE NORM English price group 19No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 81.100!$ONQ“1444346www.di

2、n.deDDIN EN 13035-1Machines and plants for the manufacture, treatment and processing offlat glass Safety requirements Part 1: Storage, handling and transportation equipment inside thefactoryEnglish version of DIN EN 13035-1:2008-06Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung von Fl

3、achglas Sicherheitsanforderungen Teil 1: Einrichtungen zum Lagern, Handhaben und Transportieren innerhalb des WerksEnglische Fassung DIN EN 13035-1:2008-06www.beuth.deDocument comprises 50 pagesDIN EN 13035-1:2008-06 2 Start of validity This standard is valid from 1 June 2008. National foreword This

4、 standard includes safety requirements. This standard has been prepared by CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Stand

5、ards Committee), Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of storage, handling and transportation equipment for flat glass contributed to this standard. This standard concretizes the basic requirements set out in Annex I of the EU Machinery Directive (Directive

6、98/37/EEC) (valid until 28 December 2009) and the new EU Machinery Directive 2006/42/EEC which becomes applicable on 29 December 2009 relating to storage, handling and transportation equipment for flat glass to be placed on the EEA market, with the intent of simplifying the means of proving conformi

7、ty with such requirements. Once this standard is designated a harmonized standard in the Official Journal of the European Union, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (the so-called “presumption of conformity”). The European and

8、International Standards referred to in clause 2 and in the bibliography of the EN have been ISO 3864-1:2002 DIN 4844-1:2005-05 National Annex NA (informative) Bibliography DIN 4844-1:2005-05, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces a

9、nd public areas (ISO 3864-1:2002 modified) as follows. published as the corresponding DIN EN or DIN EN ISO Standards, except for the one below, which corres- ponds EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 13035-1March 2008ICS 81.100English VersionMachines and plants for the manufacture, tre

10、atment andprocessing of flat glass - Safety requirements - Part 1: Storage,handling and transportation equipment inside the factoryMachines et installations pour la production, le faonnageet la transformation du verre plat - Exigences de scurit -lusineMaschinen und Anlagen fr die Herstellung, Be- un

11、dVerarbeitung von Flachglas - Sicherheitsanforderungen -Teil 1: Einrichtungen zum Lagern, Handhaben undTransportieren innerhalb des WerksThis European Standard was approved by CEN on 28 December 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the condit

12、ions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three of

13、ficial versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria,

14、 Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE F

15、OR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13035-1:2008: EPartie 1: Stockage, manutention

16、et transport lintrieur deEN 13035-1:2008 (E) Contents Foreword3 Introduction .4 1 Scope 4 2 Normative references 4 3 Terms and definitions6 4 List of significant hazards 8 5 Safety requirements and/or protective measures 10 5.1 General10 5.2 Mechanical strength 10 5.3 Angle of lean 11 5.4 Retention

17、of glass11 5.5 Cladding materials.13 5.6 Tow bars .13 5.7 Stability of storage equipment .13 5.8 Vacuum-lifting device for use inside the factory16 5.9 Other hazards.17 6 Verification of safety requirements and/or protective measures .18 7 Information for use 18 7.1 General18 7.2 Signals and warning

18、 devices18 7.3 Accompanying documents.18 7.4 Marking .19 Annex A (informative) Overview over equipment for glass storing, handling and transporting21 Annex B (informative) Terminology.22 B.1 Referring to glass 22 B.1.1 Glass height H 22 B.1.2 Glass length L 22 B.1.3 Product .22 B.1.4 Cullet .22 B.1.

19、5 Flat glass 22 B.1.6 Substance.22 B.1.7 Vent .22 B.2 Referring to storage equipment .23 B.2.1 Attitude of glass in any type of equipment .23 B.2.2 Type of equipment.24 Annex C (informative) Minimum clearances for interfacing equipment 39 C.1 Vertical supporting bearers and the grab .39 C.2 Horizont

20、al base bearers and the grab .39 C.3 Horizontal supporting bearers and the grab.40 C.4 Interfacing structural (non supporting) equipment and handling device fingers.43 C.5 Beam-strap sling and over-the-top grab .43 Annex ZA (informative) Relationship between this European Standard and the Essential

21、Requirements of EU Directive 98/37/EC 46 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 47 Bibliography 48 PageDIN EN 13035-1:2008-06 2 EN 13035-1:2008 (E) 3 Foreword This document (EN 13035-1:2008) has been prepared by Te

22、chnical Committee CEN/TC 151 “Construction equipment and building material machines Safety”, the secretariat of which is held by DIN. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements o

23、f EU Directive(s). It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliography). For relationship with EU Directive(s), see informative Annex ZA and ZB, which are integral parts of this document. This European Standard shall be given the s

24、tatus of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2008, and conflicting national standards shall be withdrawn at the lat-est by September 2008. Attention is drawn to the possibility that some of the elements of this document may be

25、 the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Be

26、lgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxem-bourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 13035-1:

27、2008-06 EN 13035-1:2008 (E) 4 Introduction This document is a type C standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are diffe

28、rent from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. In this European Standard it is assumed tha

29、t: negotiation occurs between the manufacturer and the user/purchaser concerning particular conditions of use not dealt with in this standard and specific interfaces consideration (e.g. Annex C Clearances for interfac-ing equipment); the floors inside the factory used for glass charging and discharg

30、ing processes are virtually horizontal and without significant asperities. 1 Scope 1.1 This standard contains the requirements for safety for the design and installation of equipment intended for the storage, handling and transportation of flat glass inside the factory as described in Clause 3. It a

31、pplies to stationary, movable and mobile storage equipment (see 3.2), mechanical and pneumatic handling equipment (see 3.3) and transportation equipment (see 3.4) (see overview in Annex A). 1.2 Additional requirements for dealing with specific hazards due to the use outside the factory are dealt wit

32、h in prEN 13035-2. 1.3 This standard only deals with the devices which are directly in contact with the glass. Tractors, cranes, hoists and fork lifts are out of the scope as well as parts of other powered vehicles that are not in contact with the glass (see 3.4.1). This standard does not apply to m

33、anual handling equipment as defined in 3.3.1. 1.4 This standard deals with all significant hazards, hazardous situations and events relevant to equipment for the storage, handling and transportation of flat glass, when they are used as intended and under the conditions of misuse which are reasonably

34、 foreseeable by the manufacturer (see Clause 4). This standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during commissioning, the operation and maintenance. Noise has not been considered to be a significant hazard for any type of

35、equipment in the scope of this standard. 1.5 This document is not applicable to storage, handling or transportation equipment for flat glass inside the factory, which is manufactured before the date of its publication as EN. 2 Normative references The following referenced documents are indispensable

36、 for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the upper

37、limbs DIN EN 13035-1:2008-06 EN 13035-1:2008 (E) 5 EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 811:1996, Safety of machinery Safety distances to prevent danger zones being reached by the lower limbs EN 953:1997, Safety of machinery Guards General req

38、uirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery Safety-related parts of control systems Part 1: General principles for design EN 983:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneumatics EN 999:1

39、998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Prevention of unexpected start-up EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and select

40、ion EN 1757-3:2002, Safety of industrial trucks Pedestrian controlled manual and semi-manual trucks Part 3: Platform trucks EN 13155:2003, Cranes Safety Non-fixed load lifting attachments EN 60204-1:2006, Safety of machinery Electrical equipment of machines Part 1: General requirements (IEC 60204-1:

41、2005, modified) EN ISO 11201:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Engineering method in an essentially free field over a reflecting plane (ISO 11201:1995) EN ISO 11202:1995, Acoustics

42、 Noise emitted by machinery and equipment Measurement of emission sound pressure levels at a work station and at other specified positions Survey method in situ (ISO 11202:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic ter-minology, methodo

43、logy (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) EN ISO 13850:2006, Safety of machinery Emergency stop Principles for design (ISO 13850:2006) EN ISO 14122-1:2001, Safety of machinery Permane

44、nt means of access to machinery Part 1: Choice of a fixed means of access between two levels (ISO 14122-1:2001) EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkways (ISO 14122-2:2001) EN ISO 14122-3:2001, Safety of machinery Permanent

45、 means of access to machinery Part 3: Stairs, step-ladders and guard-rails (ISO 14122-3:2001) EN ISO 14122-4:2004, Safety of machinery Permanent means of access to machinery Part 4: Fixed lad-ders (ISO 14122-4:2004) ISO 3864-1:2002, Graphical symbols Safety colours and safety signs Part 1: Design pr

46、inciples for safety signs in workplaces and public areas DIN EN 13035-1:2008-06 EN 13035-1:2008 (E) 6 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1 and the following apply. 3.1 general definitions 3.1.1 inside the factory all areas withi

47、n enclosed buildings and company premises for glass manufacturing and processing in which the glass is stored and moved with the exception of building sites 3.1.2 floor structure structure which is the technical definition of the floor regarding: surface tolerance; inclination of the floor; strength

48、, i.e. surface pressure and flexural resistance 3.1.3 angle of lean angle between the plane of the glass plate and the vertical axis when it is either being stored or transported (e.g. Figure B.2) 3.1.4 pack of glass accumulation of two or more plates of the same size and substance (e.g. B.1.6 and F

49、igure B.1) 3.1.5 bearer structural member of equipment that supports the glass. There are two main types: 3.1.5.1 back bearer fixed construction in the vertical direction which the glass plate or pack leans against (e.g. Figure B.2) 3.1.5.2 base bearer fixed construction in the horizontal direction which the glass plate or pack stands on (e.g. Figure B.2) 3.1.6 cladding material used to prevent the glass plate or pack being damaged by the bearers (e.g. Figure B.