DIN EN 13042-3-2010 Machines and plants for the manufacture treatment and processing of hollow glass - Safety requirements - Part 3 IS machines German version EN 13042-3 2007+A1 20.pdf

1、May 2010 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 81

2、.100!$c8V“1642151www.din.deDDIN EN 13042-3Machines and plants for the manufacture, treatment and processing ofhollow glass Safety requirements Part 3: IS machines (includes Amendment A1:2009)English translation of DIN EN 13042-3:2010-05Maschinen und Anlagen fr die Herstellung, Be- und Verarbeitung v

3、on Hohlglas Sicherheitsanforderungen Teil 3: IS-Maschinen (enthlt nderung A1:2009)Englische bersetzung von DIN EN 13042-3:2010-05Machines et installations pour la production, le faonnage et la transformation du verrecreux Exigences de scurit Partie 3: Machines IS (Amendement A1:2009 inclus)Traductio

4、n anglaise de DIN EN 13042-3:2010-05SupersedesDIN EN 13042-3:2007-05www.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.2305.10 DIN EN 13042-3:2010-05 A comma is used as the decimal marker. Start of validity This standard takes effect

5、on 1 May 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines Safety” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the N

6、ormenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-13-13 AA Glasmaschinen of Section Bau- und Baustoffmaschinen. Representatives of manufacturers and users of glass machines, and of the employers liability insurance associations contributed to this sta

7、ndard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to

8、machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standar

9、d and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in clause 2 and in the Bibliography of this standard have been published as the corresponding DIN EN or DIN EN IS

10、O Standards with the same number. Amendments This standard differs from DIN EN 13042-3:2007-05 as follows: a) The foreword and the scope have been updated. b) Clause 2 “Normative references” has been updated. c) Clause 4 has been updated. d) Subclauses 5.1, 5.2.1, 5.2.2, 5.3, 5.4, 5.8.2, 5.9.1 and 5

11、.9.2 have been updated. e) Subclause 5.9.3 has been added. f) Clause 6 has been updated. g) Subclauses 7.2.1.1 and 7.2.1.3 have been updated. h) Subclause 7.2.2. has been deleted. i) Subclause 7.2.6 has been amended and subclause 7.2.7 has been added. j) Subclause 7.3 has been updated. k) Annex ZB (

12、informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been included. Previous editions DIN EN 13042-3: 2007-05 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13042-3:2007+A1 July 2009 ICS 81.100 Supersedes EN 13042-3:2007Engl

13、ish Version Machines and plants for the manufacture, treatment and processing of hollow glass - Safety requirements - Part 3: IS machines Machines et installations pour la production, le faonnage et la transformation du verre creux - Exigences de scurit - Partie 3: Machines IS Maschinen und Anlagen

14、fr die Herstellung, Be- und Verarbeitung von Hohlglas - Sicherheitsanforderungen - Teil 3: IS-Maschinen This European Standard was approved by CEN on 15 December 2006 and includes Amendment 1 approved by CEN on 19 June 2009. CEN members are bound to comply with the CEN/CENELEC Internal Regulations w

15、hich stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European

16、 Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the nation

17、al standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and Un

18、ited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13042-3:20

19、07+A1:2009: EEN 13042-3:2007+A1:2009 (E) 2 Contents Page Foreword 3 Introduction . 4 1 Scope 5 2 Normative references 6 3 Terms and definitions . 7 4 List of significant hazards 7 5 Safety requirements and/or protective measures 9 5.1 General 9 5.2 Starting and stopping and unexpected start-up . 10

20、5.3 Emergency-stop equipment . 10 5.4 Prevention of unexpected movements of individual mechanisms 10 5.5 Walking surfaces . 11 5.6 Operation of manual controls . 11 5.7 Removal of broken glass 11 5.8 Noise . 11 5.9 Guards 12 5.10 Heat-protective equipment . 12 5.11 Gob distributor and interceptor .

21、12 5.12 Gob distributor operation . 12 5.13 Necessary movements in case of power failure . 13 5.14 Electrical equipment 13 5.15 Pneumatic system . 13 5.16 Energy supply disconnecting devices 13 6 Verification of safety requirements and/or protective measures . 13 7 Information for use 14 7.1 General

22、 14 7.2 Accompanying documents (in particular: instruction handbook) . 14 7.3 Marking . 15 Annex A (informative) Glossary . 16 Annex B (informative) Blow and blow process 17 Annex C (informative) Press and blow process . 18 Annex ZA (informative) Relationship between this European Standard and the E

23、ssential Requirements of EU Directive 98/37/EC . 19 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 20 Bibliography 21 Tables Table 1 List of significant hazards 8 Table 2 Individual testing for requirements stated in C

24、lause 5 13 DIN EN 13042-3:2010-05 EN 13042-3:2007+A1:2009 (E) 3 Foreword This document (EN 13042-3:2007+A1:2009) has been prepared by Technical Committee CEN/TC 151 ”Construc-tion equipment and building material machines Safety”, the secretariat of which is held by DIN. This European Standard shall

25、be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by January 2010. This document includes Amendment 1, approved by CEN on 2009-06-19. This docume

26、nt supersedes EN 13042-3:2007. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of E

27、U Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This document is one of a series concerning machinery for the manufacture, treatment and processing of hollow glass (see Bibliography). According to the CEN/CENELEC

28、Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembou

29、rg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13042-3:2010-05 EN 13042-3:2007+A1:2009 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the ext

30、ent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the pro-visions of this type C standard take precedence over the provis

31、ions of the other standards for machines that have been designed and built according to the provisions of this type C standard. IS glass container manufacturing machines within the meaning of this European Standard are machines with sev-eral individual manufacturing sections (Individual Sections = I

32、S) in which the distribution of gobs, the forming proc-ess and the removal of the formed glass container take place automatically. Each manufacturing section is con-trolled individually, synchronously with the feeding of the glass gob, by an electrical linkage. Each section can be isolated individua

33、lly from the gob distributor and shut down. The types of processes performed on the IS machine see also 3.3 , the operation names of each part of the process and the names of specific parts of a section are shown in Annex B (informative) and Annex C (informative). !When compiling this European Stand

34、ard it was assumed that due to the heat of the processed material and the need for the use of auxiliary aids, such as tongs, during work in the danger zone of the closing mould, there is typi-cally no significant risk from the closing movement of the mould parts during the normal shaping process of

35、hot glass.“ DIN EN 13042-3:2010-05 EN 13042-3:2007+A1:2009 (E) 5 1 Scope 1.1 This European Standard applies to the design and installation of IS machines including the gob distributor and machine conveyor. 1.2 ! This European Standard deals with the significant hazards, hazardous situations and even

36、ts relevant to IS machines, when they are used as intended and under the conditions of misuse which are reasonably foresee-able by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from significant hazards during

37、 commissioning, operation and maintenance.“ 1.3 This European Standard does not deal with gob feeders (see EN 13042-1) and handling machines for feed-ing (see EN 13042-2) which are self-standing machines used for the delivery of portions of melted glass to hollow-glass-forming machines such as glass

38、 presses (see EN 13042-5). 1.4 This European Standard is not applicable to IS machines which are manufactured before the date of publica-tion of this European Standard by CEN. DIN EN 13042-3:2010-05 EN 13042-3:2007+A1:2009 (E) 6 2 Normative references The following referenced documents are indispens

39、able for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery Safety distances to prevent danger zones being reached by the up

40、per limbs !deleted text“ EN 894-3:2000, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards !deleted text“ EN 98

41、3:1996, Safety of machinery Safety requirements for fluid power systems and their components Pneu-matics EN 999:1998, Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery Prevention of unexpected start-

42、up !deleted text“ EN 1088:1995, Safety of machinery Interlocking devices associated with guards Principles for design and selection !EN ISO 3744:1995, Acoustics Determination of sound power levels of noise sources using sound pres-sure Engineering method in an essentially free field over a reflectin

43、g plane (ISO 3744:1994)“ EN ISO 3746:1995, Acoustics Determination of sound power levels of noise sources using sound pressure Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) !EN ISO 3747:2000, Acoustics Determination of sound power levels of noise sourc

44、es using sound pres-sure Comparison method for use in situ (ISO 3747:2000)“ EN ISO 11204:1995, Acoustics Noise emitted by machinery and equipment Measurement of emission sound pressure levels at the work station and at other specified positions Method requiring environmental corrections (ISO 11204:1

45、995) EN ISO 11688-1:1998, Acoustics Recommended practice for the design of low-noise machinery and equip-ment Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery Basic concepts, general principles for design Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN IS

46、O 12100-2:2003, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles (ISO 12100-2:2003) !EN ISO 13849-1:2008, Safety of machinery Safety-related parts of control systems Part 1: General princi-ples for design (ISO 13849-1:2006)“ !EN ISO 13850:2008, Safety of

47、 machinery Emergency stop Principles for design (ISO 13850:2006)“ DIN EN 13042-3:2010-05 EN 13042-3:2007+A1:2009 (E) 7 EN ISO 14122-2:2001, Safety of machinery Permanent means of access to machinery Part 2: Working plat-forms and walkways (ISO 14122-2:2001) EN 60204-1:2006, Safety of machinery Elect

48、rical equipment of machines Part 1: General requirements (IEC 60204-1:2005) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-ply. 3.1 start phase time between initiation of the manual controls to set an individual

49、section into motion and the beginning of the automatic working cycle NOTE The time includes the necessary movements into the ground position and the synchronisation with the IS machine 3.2 gob portion of melted glass delivered by a feeder mechanism 3.3 IS machine connected series of individual glass-container-forming units (individual sections) using either press and blow or blow and blow processes and fed with gobs from a central feeder mechanism combined with a gob distributor and in