DIN EN 13212-2011 Road marking materials - Requirements for factory production control German version EN 13212 2011《路标材料 工厂生产控制要求 德文版 EN 13212-2011》.pdf

1、December 2011 Translation by DIN-Sprachendienst.English price group 10No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 93.080.20!$xkW“1857252www.din.deDDIN EN 13212Road marking materials Requirements for factory production controlEnglish translation of DIN EN 13212:2011-12Straenmarkierungsmaterialien Anforderungen an die werkseigene ProduktionskontrolleEnglische bersetzung von DIN EN 13212:2011-12Produits de marq

3、uage routier Exigences pour le contrle de la production en usineTraduction anglaise de DIN EN 13212:2011-12SupersedesDIN EN 13212:2001-07www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 16 pages12.11 DIN EN 13212:2011-12 A comma is used

4、as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 226 “Road equipment” (Secretariat: AFNOR, France), Working Group WG 2 “Horizontal road signs” (lead-management: AENOR, Spain). The responsible German body involved in its preparation was the Normen

5、ausschuss Bauwesen (Building and Civil Engineering Standards Committee), Working Committee NA 005-10-22 AA Straenmarkierungen. Amendments This standard differs from DIN EN 13212:2001-07 as follows: a) the scope has been rendered more precise; b) normative references have been updated; c) Clauses 4 a

6、nd 5 have been merged and revised; d) Annex A has been added. Previous editions DIN EN 13212: 2001-07 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13212 June 2011 ICS 93.080.20 Supersedes EN 13212:2001English Version Road marking materials - Requirements for factory production control Prod

7、uits de marquage routier - Exigences pour le contrle de la production en usine Straenmarkierungsmaterialien - Anforderungen an die werkseigene Produktionskontrolle This European Standard was approved by CEN on 22 April 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations w

8、hich stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This

9、European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN member

10、s are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

11、weden, Switzerland and United Kingdom. Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13212:2011: EEUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUR

12、OPISCHES KOMITEE FR NORMUNG EN 13212:2011 (E) 2 Contents Foreword . 31 Scope . 42 Normative references . 43 Terms and definitions 44 General requirements for factory production control (FPC) 5Annex A (normative) Preformed self-adhesive road marking Test method for determination of mass per unit area

13、 of the adhesive. . 13DIN EN 13212:2011-12 EN 13212:2011 (E) 3 Foreword This document (EN 13212:2011) has been prepared by Technical Committee CEN/TC 226 “Road equipment”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by pu

14、blication of an identical text or by endorsement, at the latest by December 2011, and conflicting national standards shall be withdrawn at the latest by December 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CEN

15、ELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13212:2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium

16、, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. The Annex A

17、of this European Standard is normative. This European Standard is one of a package of inter-related European Standards with a common date of withdrawal (dow) fixed on December 2011 (including the request of an extension for the co-existence period): EN 1790, Road marking materials Preformed road mar

18、kings, EN 1824, Road marking materials Road trials, EN 1871, Road marking materials Paint, thermoplastic and cold plastic materials - Specifications, EN 12802, Road marking materials Laboratory methods for identification, EN 13197, Road marking materials Wear simulator Turntable, EN 13212, Road mark

19、ing materials Requirements for factory production control, EN 13459, Road marking materials Sampling and testing. DIN EN 13212:2011-12 EN 13212:2011 (E) 4 1 Scope This document gives the requirements for factory production control (FPC) for the manufacturer of road marking materials This document sp

20、ecifies which types of test have to be taken into consideration within the FPC but it leaves the precise methods to be applied to be dependent on the characteristics of the manufacturers installation and production methods. The precise parameters and methods will be found in the written procedures a

21、greed between the manufacturer and the third party responsible for the initial assessment of the FPC. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the la

22、test edition of the referenced document (including any amendments) applies. EN 1423, Road marking materials Drop on materials Glass beads, antiskid aggregates and mixtures of the two EN 1424, Road marking materials Premix glass beads EN 1463 (all parts), Road marking materials Retroreflecting road s

23、tuds EN 1790, Road marking materials Preformed road markings EN 1871, Road marking materials Paint, thermoplastic and cold plastic materials Specifications EN 12802, Road marking materials Laboratory methods for identification EN ISO 9001:2008, Quality management systems Requirements (ISO 9001:2008)

24、 ISO 5725-2, Accuracy (trueness and precision) of measurement methods and results Part 2: Basic method for the determination of repeatability and reproducibility of a standard measurement method 3 Terms and definitions For the purpose of this document, the following terms and definitions apply. 3.1

25、retained sample sample, labelled and stored for some period of time, to be used in case additional testing or verification is needed 3.2 batch amount of product produced as one complete operation not being part of a continuous process 3.3 factory production control (FPC) permanent internal control o

26、f production exercised by the product manufacturer 3.4. factory single site of production consisting of one or more production lines where raw materials are converted into final products DIN EN 13212:2011-12 EN 13212:2011 (E) 5 4 General requirements for factory production control (FPC) 4.1 General

27、The manufacturer shall establish, document and maintain an FPC system to ensure that the products placed on the market conform to the declared performance characteristics. The FPC system shall consist of written procedures (works manual), regular inspections and tests and/or assessments and the use

28、of the results to control raw and other incoming materials or components, equipment, the production process and the product. Records shall remain legible, readily identifiable and retrievable for the period defined in the manufacturers written procedures. The manufacturer shall be responsible for or

29、ganizing the effective implementation of the FPC system. Tasks and responsibilities shall be documented and this documentation shall be kept up-to-date. In each factory, the manufacturer may delegate the action to a person who shall have the necessary authority to: identify procedures to demonstrate

30、 conformity of the product at appropriate stages; identify and record any instance of non-conformity; identify procedures to correct instances of non-conformity. The manufacturer shall establish procedures to ensure that the production tolerances allow for the product performances to be in conformit

31、y with the declared values, derived from initial type testing. The procedures shall be chosen in the interests of ensuring that the level of confidence obtained by the production control is effectively the same for all conceivable situations of manufacture. All these procedures, elements, requiremen

32、ts and provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written policies and procedures. The manufacturer shall implement these procedures and instructions and record the operations and results. The results shall be used to correct the effects of any d

33、eviations and, where necessary, treat any resulting non-conformity and, if required, to revise the FPC system to rectify the cause of non-conformity. The results of inspections, tests or assessments requiring action shall be recorded, as shall any action taken. The action to be taken when control va

34、lues or criteria are not met shall be recorded and retained for the period specified in the manufacturers FPC procedures. A complaint register shall contain a short chronological view of the received complaints concerning the products covered by this FPC, identifying the source of complaint, its con

35、tent and its follow-up. The complaint register shall contain the additional documents relating to the treatment of the complaint. The FPC system shall at least include the necessary procedures for: records and treatment of non-conformity; personnel; installations and equipment; raw materials; manufa

36、cturing process; conformity control; DIN EN 13212:2011-12 EN 13212:2011 (E) 6 packaging, labelling, handling and storage; final testing. An FPC system conforming to the requirements of EN ISO 9001, and made specific to the requirements of the specific product standard and this document shall be cons

37、idered to satisfy the above requirements. 4.2 System requirements 4.2.1 Personnel The responsibility, authority and the relationship between personnel that manages, performs or verifies work affecting product conformity, shall be defined. This applies in particular to personnel that need to initiate

38、 actions preventing product non-conformities from occurring, actions in case of non-conformities and to identify and register product conformity problems. Personnel performing work affecting product conformity (e.g. operator, sample taking, lab-assistant, warehouse manager.) shall be competent on th

39、e basis of appropriate education, training, skills and experience for which records shall be maintained. 4.2.2 Installations and equipment All weighting, measuring and testing equipment necessary to achieve, or produce evidence of conformity shall be calibrated or verified and regularly inspected ac

40、cording to documented procedures, frequencies and criteria. Control of monitoring and measuring devices shall comply with the appropriate clause of EN ISO 9001. All equipment used in the manufacturing process shall be regularly inspected and maintained to ensure use, wear or failure does not cause i

41、nconsistency in the manufacturing process. Inspections and maintenance shall be carried out and recorded in accordance with the manufacturers written procedures and the records retained for the period defined in the manufacturers FPC procedures. The manufacturer shall have a scheme or a flow sheet o

42、f the plant equipment, resuming the whole production process, from the incoming of the raw material to the storage of the products. This document is the basis for the documentation of the manufacturing processes (see 4.2.4). 4.2.3 Raw materials The specifications of all incoming raw materials and co

43、mponents shall be documented, as shall the inspection scheme for ensuring their conformity. The verification of conformity of the raw material with the specification shall be in accordance with EN ISO 9001:2008, 7.4.3. The manufacturer shall prepare and keep up-to-date documented procedures and inst

44、ructions for: the use of the relevant materials from “approved suppliers“; the conformity control and testing of raw materials: cullets (glass composition), binder, pigment, fillers, solvent, additive, premix glass beads; drop-on antiskid aggregates (also used in mixtures with glass beads) may be ei

45、ther CE-marked products or they shall be tested by the manufacturer as in 4.3.2.4 (acting as a user). 4.2.4 Design process The FPC system shall document the various stages in the design of products; identify the checking procedure and those individuals responsible for all stages of design. DIN EN 13

46、212:2011-12 EN 13212:2011 (E) 7 During the design process itself, a record shall be kept of all checks, their results, and any corrective actions taken. This record shall be sufficiently detailed and accurate to demonstrate that all stages of the design phase, and all checks, have been carried out s

47、atisfactorily. Compliance with EN ISO 9001:2008, 7.3 shall be deemed to satisfy the requirements of this sub-clause. The manufacturing process shall be documented. Processes may also be shown by flowcharts indicating related documents and responsibilities (see also 4.2.3). Processes which are covere

48、d by this document and undertaken by subcontractors shall be documented by the manufacturer or the subcontractor as if done on the site of the manufacturer. 4.2.5 Production control The manufacturer shall plan and carry out production under controlled conditions. Compliance with EN ISO 9001:2008, 7.5.1 and 7.5.2 shall be deemed to satisfy the requirements of this subclause. The manufacturer shall have a FPC system in order to ensure that all manufactu