DIN EN 13236-2016 Safety requirements for superabrasive products German version EN 13236 2010+A1 2015《超级磨料用安全性要求 德文版本EN 13236-2010+A12015》.pdf

1、May 2016 English price group 20No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.100.70!%UVy“2505186www.din.deDIN

2、EN 13236Safety requirements for superabrasive products;English version EN 13236:2010+A1:2015,English translation of DIN EN 13236:2016-05Sicherheitsanforderungen fr Schleifwerkzeuge mit Diamant oder Bornitrid;Englische Fassung EN 13236:2010+A1:2015,Englische bersetzung von DIN EN 13236:2016-05Prescri

3、ptions de scurit pour les produits superabrasifs;Version anglaise EN 13236:2010+A1:2015,Traduction anglaise de DIN EN 13236:2016-05SupersedesDIN EN 13236:2011-02www.beuth.deDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.Document co

4、mprises 53 pages 05.16 DIN EN 13236:2016-05 2 A comma is used as the decimal marker. Start of application The start of application of this standard is 2016-05-01. National foreword This standard includes safety requirements. This document (EN 13236:2010+A1:2015) has been prepared by Technical Commit

5、tee CEN/TC 143 “Machine tools Safety” (Secretariat: SNV, Switzerland). The responsible German body involved in its preparation was DIN-Normenausschuss Werkzeuge und Spannzeuge (DIN Standards Committee Tools and Clamping Devices), Working Committee NA 121-04-01 AA Schleifwerkzeuge mit Diamant oder Bo

6、rnitrid. This European Standard helps designers, manufacturers and suppliers of superabrasive products to meet the fundamental safety requirements of the “Machinery Directive”, Directive 2006/42/EC, and of related EFTA regulations. The specifications given in this standard are not binding for supera

7、brasive products manufactured in the first twelve months after publication of this standard. The DIN Standards corresponding to the International Standards referred to in this document are as follows: ISO 3864-2 DIN ISO 3864-2 ISO 6104 DIN ISO 6104 ISO 6106 DIN ISO 6106 ISO 22917 DIN ISO 22917 Amend

8、ments This standard differs from DIN EN 13236:2011-02 as follows: a) Clause 1 “Scope” has been modified; b) Subclause 5.3.7 “Tensioning of non-precision cutting-off wheels” has been added; c) Subclause 5.3.8 “Limitation of sides abrasives and/or superabrasives coating” has been added; d) Subclause 6

9、.5 “Verification of tensioning of non-precision cutting-off wheels” has been added. Previous editions DIN EN 13236: 2001-04, 2011-02 DIN EN 13236/A1: 2005-06 3 National Annex NA (informative) Bibliography DIN ISO 3864-2 Graphical symbols Safety colours and safety signs Part 2 Design principles for p

10、roduct safety labels DIN ISO 6104, Superabrasive products Rotating grinding tools with diamond or cubic boron nitride General survey, designation and multilingual nomenclature DIN ISO 6106, Abrasive products Checking the grain size of superabrasives DIN ISO 22917, Superabrasives Limit deviations and

11、 run-out tolerances for grinding wheels with diamond or cubic boron nitride DIN EN 13236:2016-05 4 This page is intentionally blank DIN EN 13236:2016-05 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13236:2010+A1 December 2015 ICS 25.100.70 Supersedes EN 13236:2010English Version Safety requi

12、rements for superabrasive products Prescriptions de scurit pour les produits superabrasifs Sicherheitsanforderungen fr Schleifwerkzeuge mit Diamant oder Bornitrid This European Standard was approved by CEN on 16 October 2010 and includes Amendment 1 approved by CEN on 17 November 2015. CEN members a

13、re bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to

14、 the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management C

15、entre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithu

16、ania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-

17、1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13236:2010+A1:2015 EEN 13236:2010+A1:2015 (E) 2 Contents Page European foreword 5 Introduction . 7 1 Scope . 8 2 Normative references . 8 3 Terms, definitions and s

18、ymbols 8 3.1 General . 8 3.2 Grinding machines . 8 3.3 Grinding method 9 3.4 Type of application 9 3.5 Symbols . 11 3.6 Other symbols 11 4 List of significant hazards 12 5 Safety requirements . 12 5.1 General requirements . 12 5.2 Requirements for precision superabrasive grinding and cutting-off whe

19、els . 13 5.2.1 Bore tolerances 13 5.2.2 Sequence of maximum operating speeds . 13 5.2.3 Safety factors. 13 5.2.4 Maximum operating speeds 13 5.2.5 Blotters . 14 5.3 Requirements for non-precision cutting-off wheels 14 5.3.1 Bore tolerances 14 5.3.2 Sequence of maximum operating speeds . 14 5.3.3 Saf

20、ety factors. 15 5.3.4 Maximum operating speeds 15 5.3.5 Requirements for the metal blank 16 5.3.6 Requirements for the connection of the superabrasive section to the metal blank . 19 5.3.7 Tensioning of non-precision cutting-off wheels 21 5.3.8 Limitation of sides abrasives and/or superabrasives coa

21、ting . 21 5.4 Requirements for diamond wires . 21 5.4.1 General 21 5.4.2 Requirements . 21 5.4.3 Maximum operating speeds 22 5.5 Requirements for mounted points . 22 5.5.1 Spindle diameter tolerances . 22 5.5.2 Sequence of maximum operating speeds . 22 5.5.3 Safety factors. 22 5.6 Requirements for o

22、ther superabrasive products for non-precision grinding . 22 5.6.1 Bore diameter tolerances 22 5.6.2 Sequence of maximum operating speeds . 22 5.6.3 Safety factors. 22 5.6.4 Maximum operating speeds 23 5.6.5 Requirements for the connection of the abrasive section to the core . 23 5.7 Marking . 24 DIN

23、 EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 3 6 Verification of the safety requirements 24 6.1 Verification of the general requirements . 24 6.1.1 Visual inspection 24 6.1.2 Ring test 24 6.2 Verification of the strength requirements . 24 6.2.1 Verification of the safety factor 24 6.2.2 Verification

24、of the bending moment of non-precision cutting-off wheels 24 6.2.3 Verification of the strength requirements for other superabrasive products for non-precision grinding . 27 6.2.4 Verification methods for diamond wires 28 6.3 Verification of marking . 30 6.4 Verification of the requirements for blot

25、ters 30 6.5 Verification of tensioning of non-precision cutting-off wheels 30 7 Information for use . 31 Annex A (normative) Marking . 32 A.1 Content of the marking 32 A.1.1 Marking requirements . 32 A.1.2 Additional inscriptions 34 A.1.3 Multiple or gang mounted wheels . 34 A.2 Execution of the mar

26、king 35 Annex B (normative) Colour codes 36 Annex C (informative) Mounted points 37 C.1 Example of calculation of the maximum permissible speed of rotation . 37 C.2 Example for the application of the calculation method . 40 C.2.1 Types of mounted points 40 C.2.2 Assumptions for the calculation . 41

27、C.2.3 Maximum permissible speeds of rotation 42 Annex D (normative) Reconditioning of cutting-off wheels according to 5.3.6.4 . 44 D.1 Preconditions for reconditioning 44 D.2 Additional marking requirements 44 Annex E (informative) Speed conversion table 46 Bibliography 49 Figures Figure 1 Position

28、of cuts and openings in steel blanks . 18 Figure 2 Example of cut-outs and openings 19 Figure 3 Segmented cutting-off wheels: Dimensions of segment height X1. 25 Figure 4 Example of a bending test device for segmented cutting-off wheels 25 Figure 5 Cutting-off wheels with continuous rim: Dimensions

29、of segment height X126 Figure 6 Example of a bending test device for cutting-off wheels with continuous rim . 27 Figure 7 Example of a shearing force test device 28 Tables Table 1 Grinding method, type of machine, type of application 10 DIN EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 4 Table 2 Symbol

30、s 11 Table 3 Other symbols 12 Table 4 List of significant hazards . 12 Table 5 Safety factors for precision superabrasive grinding and cutting-off wheels 13 Table 6 Maximum operating speeds as a function of the bond type . 14 Table 7 Safety factors for non-precision cutting-off wheels . 15 Table 8 M

31、aximum operating speeds as a function of the bond type . 15 Table 9 Dimensions of blanks for dry cutting-off . 16 Table 10 Dimensions of blanks for wet cutting-off 17 Table 11 Bending strength bfor cutting-off wheels for the use on hand-held cutting-off machines depending on segment height X1and seg

32、ment length L220 Table 12 Minimum bending moment Mb. 20 Table 13 Safety factors for other superabrasive products for non-precision grinding . 23 Table 14 Maximum operating speeds as a function of the bond type . 23 Table A.1 Marking of superabrasive products 32 Table A.2 Restrictions of use (RE) 34

33、Table B.1 Colour codes and design of colour codes . 36 Table C.1 Designation of the calculation quantities 39 Table C.2 Designation of mounted points . 40 Table C.3 Characteristics for the calculation of maximum speeds of rotation 41 Table C.4 Mounted points, cylindrical shape, plain spindles (ZYN)

34、vitrified bond (V) . 42 Table C.5 Mounted points, cylindrical shape, reduced spindles (ZYA), vitrified bond (V) 42 Table C.6 Mounted points, cylindrical shape, plain spindle Schaft (ZYN), electroplated bond (G) . 43 Table E.1 Speed conversion 46 DIN EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 5 Europ

35、ean foreword This document (EN 13236:2010+A1:2015) has been prepared by Technical Committee CEN/TC 143 “Machine tools - Safety”, the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsem

36、ent, at the latest by June 2016 and conflicting national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any

37、 or all such patent rights. The provisions of this European Standard need not be mandatory to superabrasive products manufactured the first 12 months after publication of this European Standard. This document includes Amendment 1 approved by CEN on 17 November 2015. This document supersedes !EN 1323

38、6:2010“. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. !Significant changes between EN 13236:2001 and EN 13236:2010 were as follows:“ a) the standard was technically and editorially revised and partly adapted to EN 12413:2007 about bonded abrasi

39、ve products and EN 13743:2009 about coated abrasive products; b) the term “burst speed factor“ was included in Table 2, Table 5, Table 7 and Table 13; c) in the requirements it is now distinguished between precision and non-precision cutting-off wheels; d) new 5.3.5.3 defines restrictions in design

40、and position of cuts and openings in the metal blank of cutting-off wheels for hand-held applications; e) changed 5.3.6.2 on dimensional limitations and bending moment for segmented non-precision cutting-off wheels for hand-held applications, with requirements now depending on segment height and seg

41、ment length; f) requirements for reconditioned non-precision cutting-off wheels were included in new 5.3.6.4 and new normative Annex D; g) Clause 6 was shortened to verification of safety requirements. The scope of inspection and testing has been deleted because it is the responsibility of the manuf

42、acturer to put in place respective test procedures that give them the confidence that all safety requirements defined in this standard are respected; h) the requirements for colour code stripes were deleted in Annex A and are now presented in new Annex B; i) Table A.3 and Table A.4 about restriction

43、s for use were combined to one table and thereby adapted to EN 12413 and EN 13743; j) Clause A.2 about execution of the marking was simplified; DIN EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 6 k) Annex B about blotters was deleted and part of its content was included in 5.2.5; l) Annex C about mount

44、ed points was completely revised and shortened; m) Annex D with the speed conversion table (now Annex E) was editorially revised and maximum operating speeds above 320 m/s were deleted; n) Annex E about shapes and dimensions of grinding wheels and cutting-off wheels had become obsolete with publicat

45、ion of ISO 6104 and was therefore deleted; o) Annex F about grain sizes and concentration for diamond and cubic boron nitride had become obsolete with publication of ISO 6106 and was therefore deleted. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the fol

46、lowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands,

47、 Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 7 Introduction This European Standard has been prepared to provide one means of conforming with essential safety requirements, e.g. of the

48、 General Product Safety Directive and associated EFTA regulations. This European Standard is addressed to designers, manufacturers and suppliers of the superabrasive products described in the scope as well as to those who are reconditioning superabrasive cutting-off wheels. In addition, it helps des

49、igners, manufacturers and suppliers of grinding machines in the selection of superabrasive products, in order to reduce the risks and achieve conformity of the respective machinery with the Essential Safety Requirements of the Machinery Directive. The extent to which hazards are covered is indicated in the scope of this European Standard. DIN EN 13236:2016-05 EN 13236:2010+A1:2015 (E) 8 1 Scope !This European Standa