DIN EN 13322-1-2006 Transportable gas cylinders - Refillable welded steel gas cylinders - Design and construction - Part 1 Carbon steel (includes Amendment A1 2006) English version.pdf

1、 DEUTSCHE NORM May 2006DIN EN 13322-1 ICS 23.020.30 Supersedes DIN EN 13322-1:2003-06 Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 1: Carbon steel (includes Amendment A1:2006) English version of DIN EN 13322-1:2006-05 Ortsbewegliche Gasflaschen Wiede

2、rbefllbare geschweite Flaschen aus Stahl Gestaltung und Konstruktion Teil 1: Flaschen aus Kohlenstoffstahl (enthlt nderung A1:2006) Englische Fassung DIN EN 13322-1:2006-05 Document comprises 49 pages No part of this standard may be reproduced without prior permission of DIN Deutsches Institut fr No

3、rmung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, has the exclusive right of sale for German Standards (DIN-Normen). English price group 17 www.din.de www.beuth.de !,ni8“11.06 9757021DIN EN 13322-1:2006-05 2 National foreword This standard has been prepared by CEN/TC 23 Transportable ga

4、s cylinders (Secretariat: United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Druckgasanlagen (Pressure Vessels Standards Committee), Technical Committee NA 016-00-03-00 AA Druckgasflaschen und Ausrstung. Amendments This standard differs from the June 200

5、3 edition as follows: a) prEN 10130 has been added to the normative references in clause 2. b) In subclause 4.1.1, a reference to prEN 10130 has been included. c) Table B.1 has been replaced. Previous editions DIN EN 13322-1: 2003-06 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13322-1 June

6、2003 +A1 February 2006 ICS 23.020.30 English version Transportable gas cylinders Refillable welded steel gas cylinders Design and construction Part 1: Carbon steel Bouteilles gaz transportables Bouteilles gaz rechargeables soudes en acier Conception et construction Partie 1: Acier au carbone Ortsbew

7、egliche Gasflaschen Wiederbefllbare geschweite Flaschen aus Stahl Gestaltung und Konstruktion Teil 1: Flaschen aus Kohlenstoffstahl EN 13322-1:2003 was approved by CEN on 2002-11-28 and Amendment A1 on 2006-01-05. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipul

8、ate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. The European Standards exist

9、 in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies

10、of Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, and the United Kingdom. EUR

11、OPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13322-1:2003 + A1:2006 EEN

12、 13322-1:2003 + A1:2006 (E) 2 Contents Page Foreword to EN 13322-1:20033 Foreword to EN 13322-1:2003/A1:2006.3 Introduction .4 1 Scope 5 2 Normative references 5 3 Terms, definitions and symbols.6 4 Materials and heat treatment8 5 Design .8 6 Construction and workmanship.12 7 New design tests15 8 Ba

13、tch tests17 9 Tests on every cylinder.25 10 Failure to meet test requirements25 11 Records.26 12 Marking .26 Annex A (normative) Cylinders made from longitudinal seam high frequency induction (HFI) welded tube by spinning of the end27 Annex B (normative) Radiographic examination of welds 29 Annex C

14、(normative) Description, evaluation of manufacturing defects and conditions for rejection of welded steel gas cylinders at time of visual inspection32 Annex D (informative) Examples of design and batch test certificates35 Annex E (informative) Guidance on the application of conformity assessment mod

15、ules when using this standard 42 Bibliography47 EN 13322-1:2003 + A1:2006 (E) 3 Foreword to EN 13322-1:2003 This document (EN 13322-1:2003) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders“, the secretariat of which is held by BSI. This European Standard shall be given

16、 the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2003, and conflicting national standards shall be withdrawn at the latest by September 2003. This European Standard has been submitted for reference into the RID and/or in the

17、 technical annexes of the ADR. Therefore in this context the standards listed in the normative references and covering basic requirements of the RID/ADR not addressed within the present standard are normative only when the standards themselves are referred to in the RID and/or in the technical annex

18、es of the ADR. For relationships with EC directives, RID and ADR see informative annex E, which is an integral part of this document. This standard is one of a series of two standards concerning refillable welded steel gas cylinders of water capacities from 0,5 l up to and including 150 l for compre

19、ssed, liquefied and dissolved gases: Part 1: Carbon steel Part 2: Stainless steel Annexes A, B and C are normative. Annexes D and E are informative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European

20、 Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovak Republic, Spain, Sweden, Switzerland and the United Kingdom. Foreword to EN 13322-1:2003/A1:2006 This European Standard (

21、EN 13322-1:2003/A1:2006) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This Amendment to the European Standard EN 13322-1:2003 shall be given the status of a national standard, either by publication of an identical text or

22、by endorsement, at the latest by August 2006, and conflicting national standards shall be withdrawn at the latest by August 2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria,

23、 Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 13322-1:2003 + A1:2006 (

24、E) 4 Introduction The purpose of this European Standard is to provide a specification for the design, manufacture, and testing of refillable, transportable, welded steel gas cylinders. The specifications given are based on knowledge of, and experience with, materials, design requirements, manufactur

25、ing processes and control during manufacture, of cylinders in common use in the countries of the CEN members. This standard is based on the traditional calculation method. It does not cover other methods such as finite element analysis (F.E.A) methods or experimental methods. EN 13322-1:2003 + A1:20

26、06 (E) 5 1 Scope This European Standard specifies minimum requirements concerning material, design, construction and workmanship, manufacturing processes and testing of refillable transportable welded carbon steel gas cylinders of water capacities from 0,5 l up to and including 150 l for compressed,

27、 liquefied and dissolved gases. For acetylene service, additional requirements for the cylinder and the basic requirements for the porous mass are given in EN 1800. For those cylinders made from high frequency induction (HFI) welded steel tubes, the requirements are given in annex A. This standard i

28、s primarily for industrial gases other than LPG but may also be applied for LPG. However for dedicated LPG cylinders, see EN 1442, Transportable refillable welded steel cylinders for liquefied petroleum gas (LPG) - Design and construction prepared by CEN/TC 286 Liquefied petroleum gas equipment and

29、accessories. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and publications are listed hereafter. For dated references, subsequent amendments to

30、 or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1, Approval testing of welders Fusion welding Part 1: Stee

31、ls. EN 288-1, Specification and qualification of welding procedures for metallic materials Part 1: General rules for fusion welding. EN 288-3, Specification and approval of welding procedures for metallic materials Part 3: Welding procedure tests for the arc welding of steels. EN 473, Non destructiv

32、e testing Qualification and certification of NDT personnel General principles. EN 962, Transportable gas cylinders Valve protection caps and valve guards for industrial and medical gas cylinders Design, construction and tests. EN 970, Non-destructive examination of fusion welds Visual examination. E

33、N 1089-1, Transportable gas cylinders Gas cylinder identification (excluding LPG) Part 1: Stampmarking. EN 1435, Non-destructive examination of welds Radiographic examination of welded joints. EN 1442, Transportable refillable welded steel cylinders for liquefied petroleum gas (LPG) Design and const

34、ruction. EN 1964-1:1999, Transportable gas cylinders Specification for the design and construction of refillable transportable seamless steel gas cylinders of water capacities from 0,5 litre up to and including 150 litres Part 1: Cylinders made of seamless steel with an Rmvalue of less than 1100 MPa

35、. EN 10002-1, Metallic materials Tensile testing Part 1: Method of test at ambient temperature. EN 10028-1, Flat products made of steels for pressure purposes Part 1: General requirements. EN 10028-3, Flat products made of steels for pressure purposes Part 3: Weldable fine grain steels, normalized.

36、EN 10028-5, Flat products made of steels for pressure purposes Part 5: Weldable fine grain steels, thermomechanically rolled. EN 13322-1:2003 + A1:2006 (E) 6 EN 10045-1, Metallic materials Charpy impact test Part 1: Test method. EN 10083-1 + A1, Quenched and tempered steels Part 1: Technical deliver

37、y conditions for special steels (includes amendment A1:1996) EN 10120, Steel sheet and strip for welded gas cylinders. prEN 10130, Cold-rolled low carbon steel flat products for cold forming Technical delivery conditions EN 10208-2, Steel pipes for pipelines for combustible fluids Technical delivery

38、 conditions Part 2: Pipes of requirement class B. EN 12517, Non-destructive examination of welds Radiographic examination of welded joints Acceptance levels. EN 13445-2, Unfired pressure vessels Part 2: Materials. EN 25817, Arc-welded joints in steel Guidance on quality levels for imperfections (ISO

39、 5817:1992). EN ISO 11114-1, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materials (ISO 11114-1:1997). ISO 2504:1973, Radiography of welds and vewing conditions for films Utilization of recommended patterns of image quality indicators

40、(I.Q.I.). 3 Terms, definitions and symbols For the purpose of this standard, the following terms, definitions and symbols apply. 3.1 Terms and definitions 3.1.1 yield stress value corresponding to the lower yield stress, ReL, or 0,92 the upper yield stress (ReH) or for steels that do not exhibit a d

41、efined yield, the 0,2 % proof stress (Rp0,2) EN 10002-1 3.1.2 normalizing heat treatment in which a cylinder is heated to a uniform temperature above the upper critical point (AC3, as defined in EN 10052) of the steel and then cooled in a controlled atmosphere 3.1.3 stress relieving heat treatment g

42、iven to the finished cylinder, the object of which is to reduce the residual stresses without altering the metallurgical structure of the steel, by heating to a uniform temperature below the lower critical point (AC1, as defined in EN 10052) of the steel and cooling in a still atmosphere 3.1.4 batch

43、 quantity of finished cylinders made consecutively during the same or consecutive days to the same design, size and material specifications and from the same material supplier for each pressure containing part on the same automatic welding machines and heat-treated under the same conditions of tempe

44、rature and duration NOTE This definition allows different suppliers to be used for the different pressure containing parts within a batch, e.g. one supplier for heads, another for bases. EN 13322-1:2003 + A1:2006 (E) 7 3.1.5 design stress factor (F) ratio of equivalent wall stress at test pressure (

45、ph) to guaranteed minimum yield stress (Re) 3.2 Symbols a Calculated minimum thickness, in millimetres, of the cylindrical shell a Guaranteed minimum thickness, in millimetres, of the cylindrical shell (including any corrosion allowance see 7.1) a1Calculated value of a used in the calculation of b (

46、see 5.3.2) A Percentage elongation after fracture b Calculated minimum thickness, in millimetres, of the cylinder end (see Figure 1) b Guaranteed minimum thickness, in millimetres, of the cylinder end (see 7.1 ) C Shape factor of dished ends D Outside diameter, in millimetres, of the cylinder (see F

47、igure 1) DfDiameter of former in millimetres (see Figure 11) F Design stress factor (see 3.1.5) h Height, in millimetres, of the cylindrical part of the end (see Figure 1) H Outside height, in millimetres, of the domed part of the end (see Figure 1) J Stress reduction factor (see annex B) L Length,

48、in millimetres, of the cylinder n Ratio of diameter of bend test former (Df) to the thickness of the test piece (t) pbMeasured burst pressure, in bar1, above atmospheric pressure, in the burst test phHydraulic test pressure, in bar1), above atmospheric pressure r Inside radius of knuckle end, in mil

49、limetres (see Figure 1) R Inside radius of the dished end, in millimetres (see Figure 1) ReYield stress, in megapascals, as defined in 3.1.1 and used for design calculation Rea Value of the actual yield stress in megapascals determined by the tensile test ReHMinimum value of the upper yield stress, in megapascals, guaranteed by the cylinder manufacturer for the finished cylinder, in accordance with EN 10002-1 ReLMinimum value of the lower yield stress, in megapas