DIN EN 13414-1-2009 Steel wire rope slings - Safety - Part 1 Slings for general lifting service (includes Amendment A1 2008) English version of DIN EN 13414-1 2009-02《钢丝绳吊索 安全性 第1部.pdf

1、February 2009DEUTSCHE NORM English price group 12No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.30!$Uk_“150726

2、0www.din.deDDIN EN 13414-1Steel wire rope slings Safety Part 1: Slings for general lifting service (includes Amendment A2:2008)English version of DIN EN 13414-1:2009-02Anschlagseile aus Stahldrahtseilen Sicherheit Teil 1: Anschlagseile fr allgemeine Hebezwecke (enthlt nderung A2:2008)Englische Fassu

3、ng DIN EN 13414-1:2009-02SupersedesDIN EN 13414-1:2003-11 andDIN EN 13414-1/A1:2005-09www.beuth.deDocument comprises 24 pagesDIN EN 13414-1:2009-02 2 Start of validity This standard takes effect on 1 February 2009. DIN EN 13414-1:2003-11 and DIN EN 13414-1/A1:2005-09 may be used in parallel until 28

4、 December 2009. National foreword This standard has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Normenausschuss Stahldraht und Stahldrahterz

5、eugnisse (Steel Wire and Wire Products Standards Committee), Technical Committee NA 099-00-04 AA Drahtseile, Seil-Endverbindungen und Anschlagseile. For more detailed information about the Normenausschuss Stahldraht und Stahldrahterzeugnisse (NAD), please visit www.nad.din.de. This standard includes

6、 Amendment A1:2005 and Amendment A2:2008 to EN 13414-1:2003 and contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC (valid until 28 December 2009), and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effe

7、ct on 29 December 2009, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European

8、 Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). Clause 5 of this standard includes safety requirements. Annexes A and B are informative. Requirements for

9、 grommets and cable-laid slings are specified in DIN EN 13414-3+A1 and specifications for information for use and maintenance are given in DIN EN 13414-2+A2. Amendments This standard differs from DIN EN 13414-1:2003-11 and DIN EN 13414-1/A1: 2005-09 as follows: a) Amendments A1:2005 and A2:2008 have

10、 been incorporated. b) Subclause 7.2 “Certification” has been revised: item a) has been modified and item b) has been added. c) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been added. d) Annex ZB (informative) “Rela

11、tionship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN 15060: 1952-07, 1968-03 DIN 3088: 1976-05, 1989-05 DIN EN 13414-1: 2003-11 DIN EN 13414-1/A1: 2005-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13414-1:

12、2003+A2 October 2008 ICS 53.020.30 Supersedes EN 13414-1:2003English Version Steel wire rope slings - Safety - Part 1: Slings for general lifting service Elingues en cbles dacier - Scurit - Partie 1: Elingues pour applications gnrales de levage Anschlagseile aus Stahldrahtseilen - Sicherheit - Teil

13、1: Anschlagseile fr allgemeine Hebezwecke This European Standard was approved by CEN on 26 June 2003 and includes Amendment 1 approved by CEN on 29 April 2005 and Amendment 2 approved by CEN on 18 September 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipula

14、te the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard ex

15、ists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards

16、 bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom

17、. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13414-1:2003+A2:2008

18、: EEN 13414-1:2003+A2:2008 (E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normative references 5 3 Terms and definitions .5 4 Hazards .6 Table 1 Hazards and associated requirements.6 5 Safety requirements and/or measures 6 5.1 General6 5.2 Single-leg sling 7 Table 2 Examples of single-leg

19、 slings and terminal fittings9 5.3 Ferrule-secured and spliced endless slings.10 5.4 Multi-leg sling.11 Figure 1 Multi-leg slings 13 Table 3 !Working load limits for slings using fibre cored rope of classes 6x19 and 6x36 in grade 1770 and having ferrule-secured eye terminations“14 Table 4 !Working l

20、oad limits for slings using steel cored rope of classes 6x19, 6x36 and 8x36 in grade 1770 and having ferrule-secured eye terminations“15 6 Verification of the safety requirements and/or measures .16 6.1 Components of the wire rope sling16 6.2 Rope construction .16 6.3 Length of the sling.16 6.4 WLL

21、of terminal fittings.16 6.5 Formation of a multi-leg sling 16 7 Information for use 16 7.1 Marking .16 7.2 Certification 17 Annex A (informative) Information which should be supplied with an enquiry or order.18 Annex B (informative) Rating of multi-leg slings for general service19 Annex ZA (informat

22、ive) #Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC$.20 Annex ZB (informative) #Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC$.21 Bibliography 22 DIN EN 13414-1:2009-02 EN 13414-1:2003+A2:20

23、08 (E) 3 Foreword This document (EN 13414-1:2003+A2:2008) has been prepared by Technical Committee CEN /TC 168, “Chains, ropes, webbing, slings and accessories - Safety“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publi

24、cation of an identical text or by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 13414-1:2003. This document includes Amendment 1, approved by CEN on 2005-04-29 and Amendment 2, approved by C

25、EN on 2008-09-18. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“ and # $. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Dir

26、ective(s). #For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.$ The other Parts of this European Standard are: Part 2: Specification for information for use and maintenance to be provided by the manufacturer Part 3: Grommets and cable

27、-laid slings Annexes A and B are informative. This document includes a Bibliography. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, D

28、enmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13414-1:2009-02 EN 13414-1:2003+A2:2008 (E) 4 Introduct

29、ion This European Standard has been prepared to be a harmonized standard providing a means of complying with the essential safety requirements of the Machinery Directive and associated EFTA regulations. This European Standard is a type C standard as specified in EN 292. While producing this standard

30、 it was assumed that negotiation occurs between the manufacturer and the user to decide whether sling eyes are to be spliced or ferrule-secured and whether a thimble is to be fitted. For endless slings it was assumed that negotiation occurs to decide whether the interlapping rope ends are to be spli

31、ced or ferrule-secured. Purchasers are advised to specify in their purchasing contract that the supplier operates a certified quality assurance system applicable to this standard (e.g. EN ISO 9001) to ensure that products claimed to comply consistently achieve the required level of quality. 1 Scope

32、This European Standard specifies the construction requirements, calculation of WLL, verification, certification and marking of steel wire rope slings for general lifting service. It covers single-, two-, three- and four-leg slings, with ferrule-secured or spliced eye terminations and spliced or ferr

33、ule-secured endless slings made from 8 mm to 60 mm diameter 6 strand ordinary lay steel wire rope with fibre or steel core and 8 strand ordinary lay steel wire rope with a steel core conforming to EN 12385-4. The standard assumes a working coefficient (factor of safety) of five. !This standard does

34、not cover slings for single use, i.e. one trip slings, having a working coefficient lower than 5.“ This standard does not cover matched sets of slings with spliced eyes. This document is not applicable to slings which are manufactured before the date of publication of this document by CEN. The hazar

35、ds covered by this Part of EN 13414 are identified in clause 4. These wire rope slings are intended for lifting objects, materials or goods. Guidance on the information which should be provided with an enquiry or order is given in annex A. NOTE Information for use and maintenance, including operatin

36、g temperature ranges, is given in Part 2 of this standard. DIN EN 13414-1:2009-02 EN 13414-1:2003+A2:2008 (E) 5 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places

37、 in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referr

38、ed to applies (including amendments). EN 292-2:1991/A1:1995, Safety of machinery Basic concepts, general principles for design Part 2: Technical principles and specifications. EN 1050:1996, Safety of machinery Principles for risk assessment. EN 1677-1, Components for slings Safety Part 1: Forged ste

39、el components Grade 8. EN 1677-2, Components for slings Safety Part 2: Forged steel lifting hooks with latch Grade 8. EN 1677-3, Components for slings Safety Part 3: Forged steel self-locking hooks Grade 8. EN 1677-4, Components for slings Safety Part 4: Links Grade 8. EN 1677-5, Components for slin

40、gs Safety Part 5: Forged steel lifting hooks with latch Grade 4. EN 1677-6, Components for slings Safety Part 6: Links - Grade 4. EN 12385-1, Steel wire ropes Safety Part 1: General requirements. EN 12385-2:2002, Steel wire ropes Safety Part 2: Definitions, designation and classification. EN 13411-1

41、, Terminations for steel wire ropes Safety Part 1: Thimbles for steel wire rope slings. EN 13411-2, Terminations for steel wire ropes Safety Part 2: Splicing of eyes for wire rope slings. !EN 13411-3“, Terminations for steel wire ropes Safety Part 3: Ferrules and ferrule-securing. EN 13889, Forged s

42、teel shackles for general lifting purposes Dee shackles and bow shackles Grade 6 Safety. 3 Terms and definitions For the purposes of this European Standard the terms and definitions given in EN 12385-2:2002 and the following apply. 3.1 steel wire rope sling for general lifting service assembly of co

43、mponents which includes one or more single part legs or an endless sling which is intended for a variety of lifting operations and not designed for one specific lifting application 3.2 terminal fittings link, link assembly, hook or other device permanently fitted at the upper or lower end of a sling

44、 and intended to connect the sling to the load or the lifting machine DIN EN 13414-1:2009-02 EN 13414-1:2003+A2:2008 (E) 6 3.2.1 master link link forming the upper terminal of a sling by means of which the sling is attached to the hook of a crane or other lifting machine (see Figure 1) 3.2.2 interme

45、diate master link link used to connect one or two legs of a sling to a master link (see Figure 1) NOTE Intermediate links can be assembled with a master link to form a permanent master link assembly. 3.3 working load limit (WLL) of a sling maximum mass which a sling is authorised to sustain in gener

46、al service 3.4 competent person designated person, suitably trained, qualified by knowledge and practical experience, and with the necessary instructions to enable the required tests and examination to be carried out 4 Hazards Accidental release of a load, or release of a load due to failure of a wi

47、re rope sling puts at risk, either directly or indirectly, the safety or health of those persons within the danger zone. Table 1 contains those hazards that require action to reduce risk identified by risk assessment as being specific and significant for wire rope slings. Table 1 Hazards and associa

48、ted requirements Hazards identified in annex A of EN 1050: 1996 Relevant clause of annex A of EN 292-2: 1991/A1: 1995 Relevant clause/subclause of this Part of prEN 13414 1 Mechanical hazard due to inadequacy of strength 4.1.2.3 4.1.2.4 4.1.2.5 5 5 5 4.3.2 5 7 10.4 Errors of fitting hazard 1.5.4 5 5

49、 Safety requirements and/or measures 5.1 General 5.1.1 Grade of rope !The rope grade shall be either 1770 or 1960.“ DIN EN 13414-1:2009-02 EN 13414-1:2003+A2:2008 (E) 7 5.1.2 Formation of eyes 5.1.2.1 Ferrule-secured eye slings Ferrule secured eyes shall conform to prEN 13411-3. The minimum length of plain rope between the inside ends of ferrules terminating a sling leg shall be 20 times the nominal rope diameter. 5.1.2.2 Spliced eye slings Spliced eyes shall conform to EN 13411-2. The mi