1、August 2013 Translation by DIN-Sprachendienst.English price group 25No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS
2、 83.200!%($K“2050140www.din.deDDIN EN 13418Plastics and rubber machines Winding machines for film or sheet Safety requirements;English version EN 13418:2013,English translation of DIN EN 13418:2013-08Kunststoff- und Gummimaschinen Wickelmaschinen fr flache Bahnen Sicherheitsanforderungen;Englische F
3、assung EN 13418:2013,Englische bersetzung von DIN EN 13418:2013-08Machines pour les matires plastiques et le caoutchouc Bobineuses pour films ou feuilles Prescriptions de scurit;Version anglaise EN 13418:2013,Traduction anglaise de DIN EN 13418:2013-08SupersedesDIN EN 13418:2010-01www.beuth.deDocume
4、nt comprises 68 pagesIn case of doubt, the German-language original shall be considered authoritative.07.13 DIN EN 13418:2013-08 2 A comma is used as the decimal marker. National foreword This standard includes safety requirements. This document (EN 13418:2013) has been prepared by Technical Committ
5、ee CEN/TC 145 “Plastics and rubber machines” (Secretariat: UNI, Italy). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-14-12 AA Wickelmaschinen of Section Kunststoff- und Gummimaschin
6、en. Representatives of manufacturers and users of winding machines, and of the employers liability insurance associations contributed to this standard. This standard contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 2006/42/EC, and
7、which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of that directive. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harm
8、onized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in Clause 2 and in the Bibliography of the EN have been published as the corresponding DIN EN or D
9、IN EN ISO Standards with the same number. Where the International Standards referred to are not also DIN ISO Standards with the same number, there are no national standards available. Amendments Compared with DIN EN 13418:2010-01, the following changes have been made: a) Clause 1 “Scope” has been ex
10、tended to include slitter rewinders; b) in Clause 1 “Scope”, the information about additional equipment for winding machines has been revised; c) the specifications in Clause 1 “Scope” have been updated; d) Clause 2 “Normative references” has been editorially revised; e) Clause 4 “List of hazards” h
11、as been editorially revised; f) subclauses in Clause 5 have been renumbered; g) normative references in Clause 5 have been updated; h) minimum requirements for the safety related parts of the machine control system have been specified in accordance with EN ISO 13849-1 instead of EN 954-1; DIN EN 134
12、18:2013-08 3 i) in Subclause 5.2 “General safety requirements and/or protective measures”, Table 2 “Other hazards” has been modified as follows: self-adjusting guards have been deleted; some safety levels for the safety related parts of the machine control system have been modified; supplements rela
13、ting to the table have been revised; j) Subclause 5.4 “Start-up procedure and manual intervention” (formerly 5.3) has been restructured; Subclause 5.4.1 “Start-up procedure” has been revised and supplemented; Subclause 5.4.2 “Manual intervention” has been subdivided into Subclause 5.4.2.2 “Manual re
14、el changeover and manual removal of wound reels” and Subclause 5.4.2.3 Taking material samples, checking winding quality, winding core alignment; k) Subclause 7.1 “Minimum marking on the machine” has been editorially revised; l) Subclause 7.2 “Instruction manual” has been extended; m) the former Ann
15、ex B (informative) “Self-adjusting guard” has been deleted; n) a new Annex C (informative) “Example of a safety concept and procedures for a centre turret winder” has been added; o) the former Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Di
16、rective 98/37/EC” has been deleted; p) the former Annex ZB is now Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC”. Previous editions DIN EN 13418: 2004-07, 2010-01 DIN EN 13418:2013-08 4 This page is intentionally blank E
17、UROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13418 May 2013 ICS 83.200 Supersedes EN 13418:2004+A1:2008English Version Plastics and rubber machines - Winding machines for film or sheet - Safety requirements Machines pour les matires plastiques et le caoutchouc - Bobineuses pour films ou feuil
18、les - Prescriptions de scurit Kunststoff- und Gummimaschinen - Wickelmaschinen fr flache Bahnen - Sicherheitsanforderungen This European Standard was approved by CEN on 11 April 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving
19、this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three officia
20、l versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Au
21、stria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Swe
22、den, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national
23、Members. Ref. No. EN 13418:2013: EEN 13418:2013 (E) 2 Contents Page Foreword 4 Introduction .5 1 Scope 6 2 Normative references 6 3 Terms and definitions .8 4 List of significant hazards . 13 5 Safety requirements and/or protective measures . 15 5.1 General . 15 5.2 General safety requirements and/o
24、r protective measures . 15 5.2.1 Protection of danger points/areas 15 5.2.2 Safety distances to prevent danger points/areas being reached 16 5.2.3 Basic safeguard requirements 16 5.2.4 Drive and power transmission systems . 16 5.2.5 Cutting devices . 16 5.2.6 Area guarding 17 5.2.7 Electrical equipm
25、ent . 17 5.2.8 Control systems - Safe design measures 17 5.2.9 Safety-related parts of the control system . 17 5.2.10 Precautions in view of emergency situations 18 5.2.11 Unexpected start-up . 18 5.2.12 Pneumatic systems and their components . 18 5.2.13 Hydraulic systems and their components . 18 5
26、.2.14 Electrostatic discharge 18 5.2.15 Ergonomics . 19 5.2.16 Noise 19 5.3 Specific safety requirements and/or protective measures in normal operating mode . 20 5.4 Start-up procedure and manual intervention . 39 5.4.1 Start-up procedure 39 5.4.2 Manual intervention 40 6 Verification of the safety
27、requirements and/or protective measures 42 7 Information for use . 51 7.1 Minimum marking on the machine 51 7.2 Instruction manual 51 Annex A (normative) Noise test code 53 A.1 Introduction . 53 A.2 Determination of the A-weighted emission sound pressure level at the workstation 53 A.2.1 Basic stand
28、ards 53 A.2.2 Measurement uncertainty 54 A.3 Determination of the A-weighted sound power level 54 A.3.1 Basic standards 54 A.3.2 Measurement uncertainty 54 A.4 Mounting and operating conditions 54 A.4.1 General . 54 A.4.2 Mounting conditions. 55 A.4.3 Operating conditions 55 A.5 Information to be re
29、corded and reported . 55 A.6 Declaration and verification of noise emission values . 56 DIN EN 13418:2013-08 EN 13418:2013 (E) 3 Annex B (informative) Example of area guarding using a combination of distance guarding in conjunction with sensitive protective equipment (SPE) . 57 Annex C (informative)
30、 Example of a safety concept and procedures for a centre turret winder . 59 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 63 Bibliography 64 DIN EN 13418:2013-08 EN 13418:2013 (E) 4 Foreword This document (EN 13418:2013)
31、has been prepared by Technical Committee CEN/TC 145 “Plastics and rubber machines”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2013, and conf
32、licting national standards shall be withdrawn at the latest by November 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This doc
33、ument supersedes EN 13418:2004+A1:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive. For relationship with EU Directive, see informative Annex ZA, which is an inte
34、gral part of this document. List of significant technical changes since the last edition: partially modified requirements and/or protective measures for individual functional groups by taking into account the technological changes in the plastics and rubber industry and the development of the safety
35、 technology; modified requirements for the safety related parts of the machine control system by taking into account the performance levels as specified in EN ISO 13849-1; complete revision of the clause on start-up procedure and manual intervention; addition of a noise test code in form of a normat
36、ive annex; modified informative annexes showing examples of safety concepts used at winding machines. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
37、 Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the U
38、nited Kingdom. DIN EN 13418:2013-08 EN 13418:2013 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of
39、 this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. DIN EN 13418
40、:2013-08 EN 13418:2013 (E) 6 1 Scope This European Standard deals with all significant hazards, hazardous situations and events relevant to the design and construction of winding machines used for the winding and/or unwinding and/or rewinding and/or slitting of film or sheet manufactured from rubber
41、, plastic and composite materials, when the machines are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). A machine used for winding or rewinding (winder or rewinder) begins at the intake of the film or sheet into the winding ma
42、chine and ends at the discharge position of the reel(s). A machine used for unwinding (unwind) begins at the take-up position of the reel(s) and ends at the film or sheet take-off point. A machine used for unwinding, slitting and re-winding (slitter rewinder) begins at the take-up position of the re
43、el(s) and ends at the discharge positions of the reel(s) and covers one or more integrated slitting/cutting units. In some machines the winding, unwinding, rewinding and slitting functions may be combined. Hazards due to electro-magnetic radiation, e.g. from the use of thickness monitoring devices,
44、are not covered by this European Standard. Toxic or chemical hazards and hazards due to dusts, fumes or gases, which could occur from the materials being wound, unwound, slit or rewound are not covered by this European Standard. NOTE Directive 94/9/EC concerning equipment and protective systems inte
45、nded for use in potentially explosive atmospheres can be applicable to the type of machine or equipment covered by this European Standard. The present standard is not intended to provide means of complying with the essential health and safety requirements of Directive 94/9/EC. This European Standard
46、 is not applicable to winding machines which are manufactured before the date of its publication. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited a
47、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 953:1997+A1:2009, Safety of machinery Guards General requirements for the design and construction of fixed and movable guards EN 1037:1995+A1:2008, Safety of machinery Prevention of u
48、nexpected start-up EN 1088:1995+A2:2008, Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 1760-1:1997+A1:2009, Safety of machinery Pressure sensitive protective devices Part 1: General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN 1760-3:2004+A1:2009, Safety of machinery Pressure sensitive protective devices Part 3: General principles for the design and testing of pressure sensitive bumpers, plates, w
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