DIN EN 13523-19-2011 Coil coated metals - Test methods - Part 19 Panel design and method of atmospheric exposure testing German version EN 13523-19 2011《卷材覆层金属 试验方法 第19部分 大气曝露试验的样板.pdf

1、September 2011 Translation by DIN-Sprachendienst.English price group 12No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).

2、ICS 25.220.60!$tG_“1813660www.din.deDDIN EN 13523-19Coil coated metals Test methods Part 19: Panel design and method of atmospheric exposure testingEnglish translation of DIN EN 13523-19:2011-09Bandbeschichtete Metalle Prfverfahren Teil 19: Probenplatten und Verfahren zur FreibewitterungEnglische be

3、rsetzung von DIN EN 13523-19:2011-09Tles prlaques Mthodes dessai Partie 19: Modles de panneaux et mthode dessai pour les essais dexposition lextrieurTraduction anglaise de DIN EN 13523-19:2011-09SupersedesDIN EN 13523-19:2005-02www.beuth.deIn case of doubt, the German-language original shall be cons

4、idered authoritative.Document comprises 0 pages08.112DIN EN 13523-19:2011-09 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 139 “Paints and varnishes”, Working Group WG 9 “Testing of coil coated metals” (Secretariat: DIN, German

5、y). The responsible German body involved in its preparation was the Normenausschuss Beschichtungsstoffe und Beschichtungen (Coatings and Coating Materials Standards Committee), Working Committee NA 002-00-07 AA Allgemeine Prfverfahren fr Beschichtungsstoffe und Beschichtungen. Amendments This standa

6、rd differs from DIN EN 13523-19:2005-02 as follows: a) Annex B has been amended with the actual ECCA exposure sites. Previous editions DIN EN 13523-19: 2005-02 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13523-19 June 2011 ICS 25.220.60 Supersedes EN 13523-19:2004English Version Coil coat

7、ed metals - Test methods - Part 19: Panel design and method of atmospheric exposure testing Tles prlaques - Mthodes dessai - Partie 19: Modles de panneaux et mthode dessai pour les essais dexposition lextrieur Bandbeschichtete Metalle - Prfverfahren - Teil 19: Probenplatten und Verfahren zur Freibew

8、itterung This European Standard was approved by CEN on 4 May 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical

9、 references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of

10、 a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungar

11、y, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre:

12、 Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13523-19:2011: EEN 13523-19:2011 (E) 2 Contents Page Foreword 3Introduction . 51 Scope 62 Normative references 63 Terms and definitions . 64 Ap

13、paratus . 65 Sampling . 76 Test panels . 77 Procedure . 98 Expression of results 9Annex A (informative) Parameters that can influence exposure results . 15Annex B (informative) ECCA outdoor exposure sites . 17Bibliography 18DIN EN 13523-19:2011-09 EN 13523-19:2011 (E) 3 Foreword This document (EN 13

14、523-19:2011) has been prepared by Technical Committee CEN/TC 139 “Paints and varnishes”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2011, and

15、 conflicting national standards shall be withdrawn at the latest by December 2011. This document supersedes EN 13523-19:2004. The main technical changes are: Annex B has been amended with the actual ECCA exposure sites. Attention is drawn to the possibility that some of the elements of this document

16、 may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. EN 13523, Coil coated metals Test methods, consists of the following parts: Part 0: General introduction and list of test methods Part 1: Film thickness Part 2: Specu

17、lar gloss Part 3: Colour difference Instrumental comparison Part 4: Pencil hardness Part 5: Resistance to rapid deformation (impact test) Part 6: Adhesion after indentation (cupping test) Part 7: Resistance to cracking on bending (T-bend test) Part 8: Resistance to salt spray (fog) Part 9: Resistanc

18、e to water immersion Part 10: Resistance to fluorescent UV radiation and water condensation Part 11: Resistance to solvents (rubbing test) Part 12: Resistance to scratching Part 13: Resistance to accelerated ageing by the use of heat Part 14: Chalking (Helmen method) Part 15: Metamerism Part 16: Res

19、istance to abrasion DIN EN 13523-19:2011-09 EN 13523-19:2011 (E) 4 Part 17: Adhesion of strippable films Part 18: Resistance to staining Part 19: Panel design and method of atmospheric exposure testing Part 20: Foam adhesion Part 21: Evaluation of outdoor exposed panels Part 22: Colour difference Vi

20、sual comparison Part 23: Colour stability in humid atmospheres containing sulfur dioxide Part 24: Resistance to blocking and pressure marking Part 25: Resistance to humidity Part 26: Resistance to condensation of water Part 27: Resistance to humid poultice (Cataplasm test) Part 29: Resistance to env

21、ironmental soiling (Dirt pick-up and striping) According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fra

22、nce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 13523-19:2011-09 EN 13523-19:2011 (E) 5 Introduction In the past it has been common

23、practice in the northern hemisphere to expose test panels at 45 facing South. Whilst this orientation is appropriate for degradation of the organic coating, investigations have shown that it has little bearing on the overall corrosion performance of the product when used in building applications. Fo

24、r example, the 45 facing South exposure takes no account of overhangs which produce unwashed areas; sheet overlaps; low pitched roofing, etc. The Outdoor Exposure Committee of European Coil Coating Association (ECCA) designed an exposure system which aligns more closely with “real life“ situations a

25、nd which is the basis of this part of EN 13523. Three panel orientations are specified: a) PANEL 1: 45 to horizontal facing South. The traditional orientation for evaluation of organic coatings: colour change, gloss change, chalking, etc.; b) PANEL 2: 90 to horizontal facing North, with an overhang

26、for evaluating general corrosion on side cladding particularly in unwashed areas; c) PANEL 3: 5 to horizontal facing South. This panel which includes an overlap is principally for evaluating general corrosion in roofing applications. The selection of one or more panel designs and their corresponding

27、 orientations will be chosen according to the exposure data required. DIN EN 13523-19:2011-09 EN 13523-19:2011 (E) 6 1 Scope This part of EN 13523 specifies the panel design and describes the procedure for determining the resistance to outdoor exposure of an organic coating on a metallic substrate.

28、2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13523-0:2001, Coil coat

29、ed metals Test methods Part 0: General introduction and list of test methods EN 13523-2, Coil coated metals Test methods Part 2: Specular gloss EN 13523-3, Coil coated metals Test methods Part 3: Colour difference Instrumental comparison EN 13523-7:2001, Coil coated metals Test methods Part 7: Resis

30、tance to cracking on bending (T-bend test) EN 13523-14, Coil coated metals Test methods Part 14: Chalking (Helmen method) EN 13523-21, Coil coated metals Test methods Part 21: Evaluation of outdoor exposed panels EN ISO 17872, Paints and varnishes Guidelines for the introduction of scribe marks thro

31、ugh coatings on metallic panels for corrosion testing (ISO 17872:2007) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 13523-0:2001 apply. 4 Apparatus 4.1 Rack design The typical rack configuration accommodating the three elevations is shown in Figure

32、s 4 a), 4 b) and 5. The actual design and material of manufacture is at the discretion of the individual taking into consideration the corrosivity on the exposure site. Similarly the method of fixing the panels to the rack is up to the individual, but they shall be fixed in such a way as to avoid bi

33、metallic corrosion. The material to provide the overhang on the North-facing panel shall be manufactured from an inert rigid material such as polymethyl methacrylate 1)and shall give an overhang on the panel of approximately 65 mm (see 2 in Figure 4 a). 4.2 Apparatus to prepare 90 variable radius be

34、nds Forming the 90 variable radius bends can be made either manually or by an automatic press fitted with a variable radius forming tool and die. The typical design of a suitable tool and die is illustrated in Figure 6 and defined in EN 13523-7:2001, 8.2.2. 1) e.g. Perspex. Perspex is the trade name

35、 of a product supplied by Perspecs Distribution Ltd. This information is given for the convenience of users of this document and does not constitute an endorsement of the product named. Equivalent products may be used if they can be shown to lead to the same results. DIN EN 13523-19:2011-09 EN 13523

36、-19:2011 (E) 7 4.3 Cutting tool, with a hard metal tip having a radius or width capable of exposing at least 0,2 mm of metal substrate in accordance with EN ISO 17872. NOTE If the substrate is zinc- or zinc-alloy coated steel, the intention is that the scratch should penetrate as far as the zinc coa

37、ting and not further, to the steel. 4.4 Stainless steel self-tapping fixing screws, with integral sealing ring and plastics cover2)(see Figures 2 and 3). 4.5 Aluminium domed rivets, with a stainless steel core (see Figures 2 and 3). 5 Sampling Shall be in accordance with EN 13523-0. 6 Test panels 6.

38、1 General Shall be in accordance with EN 13523-0. 6.2 Panel preparation For exposure at all three orientations, five blanks per set are required (see Figures 1, 2 and 3). Panels can be made from laboratory prepared samples or coil line production runs. All panels shall be prepared from an initial bl

39、ank size of 200 mm 150 mm. The 200 mm shall be in the rolling direction. When preparing panels, all cuts and drill holes shall be made such that metal burrs occur on the side of the panel which is not exposed. All panels shall have a 90 angle bend with a variable radius from 1T to 3T, as described i

40、n EN 13523-7. 6.3 Panel design 6.3.1 PANEL 1 (45 facing South, see Figure 1) Panel 1 consists of a single blank into which a 90 variable radius bend has been produced, 25 mm from and parallel to the 200 mm edge. The variable radius is from 1T to 3T as defined in EN 13523-7. All dimensions are shown

41、in Figure 1. This panel shall have all edges protected and shall be mounted such that the tightest bend radius is at the bottom of the panel. The method of protecting edges is at the discretion of the individual but recommended practices are taping or coating of the edges. This panel shall be used p

42、redominantly to measure changes in colour according to EN 13523-3, changes in gloss according to EN 13523-2 and degree of chalking according to EN 13523-14. 2) E.g. SELA screws. DIN EN 13523-19:2011-09 EN 13523-19:2011 (E) 8 6.3.2 PANEL 2 (90 facing North, see Figure 2) 6.3.2.1 General Panel 2 consi

43、sts of two blanks each exhibiting: variable radius bends, scribe marks and stainless steel screw fixings with plastics covers. The panel is exposed under an overhang as described in 4.1 and shown in Figure 4. This panel shall be mounted such that the variable radius bend is vertical with the tightes

44、t radius on the bend at the bottom of the panel. 6.3.2.2 Variable radius bends These bends should be prepared such that the panels are mirror images, i.e. when they are riveted together, the tightest radius bends occur at the same end of the panel. Position and dimensions of radius bends are shown i

45、n Figure 2. To form the variable radius bend in the right hand panel it is necessary to rotate the variable radius punch through 180 in the press. 6.3.2.3 Scribe marks Two scribes on each blank are arranged at 90 to each other. The scribes are 40 mm in length with the vertical scribe starting at 10

46、mm from the middle of the horizontal scribe. When the blanks are riveted together, the scribes should be at opposite ends of the panels as shown in Figure 2. The scribes are prepared by means of the cutting tool (4.3) and extend down just through the organic coating. The scribed indentation shall ex

47、hibit a V-shaped profile and shall expose at least 0,2 mm of metal substrate. The use of any cutting tool other than described in 4.3 is not permitted. 6.3.2.4 Fixings Two stainless steel fixing screws (4.4) shall be located at opposite ends of the blanks when riveted together, approximately 30 mm f

48、rom the bends and 50 mm from the top and bottom edges as shown in Figure 2. 6.3.2.5 Rivets The two blanks shall be riveted together such that the left hand blank overlaps the right one by 20 mm with the tightest radius of both blanks to the bottom of the panel. Rivets shall be domed aluminium with a

49、 stainless steel core. 6.3.2.6 Edges All edges shall be uncoated as the main purpose of the panel is to check corrosion, particularly on the unwashed area under the overhang. 6.3.3 PANEL 3 (5 facing South, see Figure 3) Panel 3 is prepared from two blanks riveted together as shown in Figure 3, i.e. two blanks with 90 variable radius bends (from 1T to 3T) and overlapped by 80 mm. In this cas