DIN EN 13675-2010 Safety of machinery - Safety requirements for tube forming and rolling mills and their finishing line equipment German version EN 13675 2004+A1 2010《机械安全性 管成形、辊轧及.pdf

1、October 2010 Translation by DIN-Sprachendienst.English price group 23No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 77.180!$ky“1725786www.din.deDDIN EN 13675Safety of machinery Safety requirements for tube forming and rolling mills and their finishingline equipment (includes Amendment A1:2010)English translation of DIN EN 13675:2010-10Sicherheit von Maschinen Sicherheitsanforderungen an Rohrform- und -walzwerke

3、 und ihre Adjustageanlagen(enthlt nderung A1:2010)Englische bersetzung von DIN EN 13675:2010-10Scurit des machines Prescriptions de scurit pour formeuses et laminoirs tubes et de lignes deparachvement (Amendement A1:2010 inclus)Traduction anglaise de DIN EN 13675:2010-10SupersedesDIN EN 13675:2004-0

4、9See start of validitywww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.5610.10 DIN EN 13675:2010-10 2 A comma is used as the decimal marker. Start of validity This standard takes effect on 1 October 2010. National foreword This stan

5、dard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 322 “Equipment for making and shaping of metals Safety requirements” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Maschinenbau (Mechanical

6、Engineering Standards Committee), Working Committee NA 060-02-03 AA Walzwerksanlagen of Section Htten- und Walzwerkeinrichtungen. Representatives of manufacturers and users of tube forming and rolling mills, and of the employers liability insurance associations contributed to this standard. This sta

7、ndard contains specifications meeting the essential requirements set out in Annex I of the new “Machinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance wi

8、th the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of con

9、formity”). The European Standards referred to in Clause 2 and in the Bibliography of this standard have been published as the corresponding DIN EN or DIN EN ISO Standards with the same number. For the International Standards which have not been published as DIN ISO Standards with the same number, th

10、ere are no national standards available, except for that below: ISO 3864-1 similar to DIN 4844-1 Amendments This standard differs from DIN EN 13675:2004-09 as follows: a) the relevant specifications of the new Machinery Directive, Directive 2006/42/EC have been taken into account; b) normative refer

11、ences to EN 294, EN 418, EN 563 and EN 954-1 have been replaced by references to the corresponding EN ISO Standards; c) normative references to EN 842, EN 981, EN ISO 7731 and ISO 3864-1 have been added; d) the control systems are now to be in accordance with performance levels PL in combination wit

12、h a control category as in EN ISO 13849-1 (formerly control categories as in EN 964-1); e) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been modified. DIN EN 13675:2010-10 3 Previous editions DIN EN 13675: 2004-09

13、National Annex NA (informative) Bibliography DIN 4844-1, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces and public areas DIN EN 13675:2010-10 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13675:2004

14、+A1 April 2010 ICS 77.180 Supersedes EN 13675:2004English Version Safety of machinery - Safety requirements for tube forming and rolling mills and their finishing line equipment Scurit des machines - Prescriptions de scurit pour formeuses et laminoirs tubes et de lignes de parachvement Sicherheit vo

15、n Maschinen - Sicherheitsanforderungen an Rohrform- und -walzwerke und Adjustageanlagen This European Standard was approved by CEN on 1 April 2004 and includes Amendment 1 approved by CEN on 21 February 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate t

16、he conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists

17、 in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bod

18、ies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Ki

19、ngdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13675:2004+A1:201

20、0: E2 Contents Page Foreword 31 Scope 52 Normative references 63 Terms and definitions . 84 List of significant hazards 95 Safety Requirements and/or measures . 105.1 !General design requirements 105.2 List of !significant“ hazards, hazardous situations, safety requirements and/or measures (Table 1)

21、 155.3 Special safety requirements and/or measures . 295.4 Noise reduction as a safety requirement 306 Verification of the safety requirements and/or measures . 337 Information for use 347.1 !General 347.2 Warning devices and safety signs . 347.3 Minimum marking“ . 347.4 !Accompanying documents“ 357

22、.5 Maintenance manual . 37Annex A (normative) !Safety requirements and/or measures for electrical equipment and control systems at tube forming and rolling mills and finishing line equipment“ . 39Annex B (normative) !Noise test code“ . 43Annex C (informative) An example of manufacturers safety instr

23、uctions for maintenance 47Annex D (informative) List of typical plants/machinery covered by this standard 49Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ . 51Bibliography 52EN 13675:2004+A1:2010 (E) DIN EN 13675:2010-10

24、 3 Foreword This document (EN 13675:2004+A1:2010) has been prepared by Technical Committee CEN/TC 322 “Equipment for making and shaping of metals Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publicat

25、ion of an identical text or by endorsement, at the latest by October 2010, and conflicting national standards shall be withdrawn at the latest by October 2010. This document includes Amendment 1, approved by CEN on 2010-02-21. This document supersedes EN 13675:2004. The start and finish of text intr

26、oduced or altered by amendment is indicated in the text by tags!“XAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document has be

27、en prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. Annexes A and B are normat

28、ive. Annexes C and D are informative. An assessment of the foreseeable risks arising from the use of the plant/machinery was carried out when this standard was drafted by CEN/TC 322/WG 3, comprising experts from the following countries: Denmark, Germany, Italy, Sweden and the United Kingdom. Accordi

29、ng to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy

30、, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 13675:2004+A1:2010 (E) DIN EN 13675:2010-10 4 Introduction !This document is a type-C standard as stated in EN ISO 12100. The machinery concer

31、ned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the Scope of this document. When requirements of this type-C standard are different from those which are stated in type-A or B standards, the requirements of this type-C standard take precedenc

32、e over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard. Where for clarity an example of a preventative measure is given in the text, this should not be considered as the only possible solution. Any other sol

33、ution leading to the same risk reduction is permissible if an equivalent level of safety is achieved. This European Standard assumes that the equipment is operated and maintained by trained personnel.“ EN 13675:2004+A1:2010 (E) DIN EN 13675:2010-10 5 1 Scope This European Standard describes the heal

34、th and safety requirements of fully automated plant used in the process of tube forming, rolling and finishing (hereafter referred to as “plant“). It describes the foreseeable, significant hazards, hazardous situations, and events arising from plants and from particular machines integrated to form t

35、he plant; it does not describe the full health and safety requirements for each particular machine. It indicates preventive measures for avoiding the hazards and reducing the risks. It deals not only with circumstances where the machinery is used as intended, but also includes other conditions fores

36、een by the manufacturer, such as foreseeable faults, malfunctions or misuse. This European Standard specifies the requirements to ensure the safety of persons which are to be met during the design, assembly, transport, commissioning, operation, maintenance and decommissioning of the equipment. This

37、standard assumes that installations are operated and maintained by adequately trained and competent personnel. Manual intervention for setting, adjustment and maintenance is accepted as part of the normal use of these machines. This standard assumes that the machinery is used with adequate workplace

38、 lighting conforming to !EN 12464-1“ or to local regulations. This standard applies to: Automated plant and equipment operated for the production of metal seamless hot and cold finished tubes and welded tubes. A list of machines which could make up different plants is shown in Annex D (informative).

39、 This standard covers: For seamless hot-finished tubes: from material charging downstream of the heating furnace through the rolling process and up to, but not including any intermediate storage equipment or the downstream finishing lines. For seamless cold-finished tubes: from material charging thr

40、ough the rolling process to the discharging equipment but not including any storage equipment. For welded tubes: from coil charging through strip preparation, forming and welding equipment up to, but not including any intermediate storage equipment or the downstream finishing lines. For the tube fin

41、ishing line: from tube charging to the discharging equipment to the storage. The following items are outside the scope of this standard: complete risk assessment of single machines which are used to form a plant furnaces; quenching equipment; spiral tube manufacture; large diameter tube welding manu

42、facture using three-roll bending machines, U-ing and O-ing press lines and their finishing lines; butt welding machinery for the manufacture of endless strips; irradiation units (material testing by e. g., ultrasonic and X-ray testing units); centrifugal casting machines; machine tools used for e. g

43、., threading, chamfering, stamping and marking machines; EN 13675:2004+A1:2010 (E) DIN EN 13675:2010-10 6 storage equipment. This standard does not establish any requirements concerning electromagnetic disturbances. This standard is not applicable to tube rolling and forming mills and finishing line

44、 equipment, manufactured before the date of publication of this standard by CEN. NOTE The words “Tube“ and “Pipe“ are synonymous in this standard. 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition

45、 cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.“ !EN 349:1993, Safety of machinery Minimum gaps to avoid crushing of parts of the human body EN 614-1:2006, Safety of machinery Ergonomic design principles Part 1: Terminology an

46、d general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 626-1:1994, Safety of machinery Reduction of risks to health from hazardous substances emitted by machinery Part 1: Principles and specifications for

47、machinery manufacturers EN 842, Safety of machinery Visual danger signals General requirements, design and testing EN 853, Rubber hoses and hose assemblies Wire braid reinforced hydraulic type Specification EN 854, Rubber hoses and hose assemblies Textile reinforced hydraulic type Specification EN 8

48、56, Rubber hoses and hose assemblies Rubber-covered spiral wire reinforced hydraulic type Specification EN 857, Rubber hoses and hose assemblies Wire braid reinforced compact type for hydraulic applications Specification EN 894-1, Safety of machinery Ergonomics requirements for the design of display

49、s and control actuators Part 1: General principles for human interactions with displays and control actuators EN 894-2, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 953:1997, Safety of machinery Guards