1、March 2014 Translation by DIN-Sprachendienst.English price group 21No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS
2、45.040!%,=“2099526www.din.deDDIN EN 13802Railway applications Suspension components Hydraulic dampers;English version EN 13802:2013,English translation of DIN EN 13802:2014-03Bahnanwendungen Federungselemente Hydraulische Dmpfer;Englische Fassung EN 13802:2013,Englische bersetzung von DIN EN 13802:2
3、014-03Applications ferroviaires lments de suspension Amortisseurs hydrauliques;Version anglaise EN 13802:2013,Traduction anglaise de DIN EN 13802:2014-03SupersedesDIN EN 13802:2005-11www.beuth.deDocument comprises 62 pagesIn case of doubt, the German-language original shall be considered authoritati
4、ve.03.14DIN EN 13802:2014-03 2 A comma is used as the decimal marker. National foreword This document (EN 13802:2013) has been prepared by Technical Committee CEN/TC 256 “Railway applications” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschus
5、s Fahrweg und Schienenfahrzeuge (Railway Standards Committee), Working Committee NA 087-00-02 AA Fahrwerke. Amendments This standard differs from DIN EN 13802:2005-11 as follows: a) Clause 1: The complete hydraulic dampers, with their end mountings, are now considered in the scope. This has been tak
6、en into account in the whole standard; b) Clause 2: normative references have been updated; c) Subclause 4.2.1.2: a new item concerning the life cycle of the dampers has been added; d) Subclause 4.2.2.2: the value of Tao,minto take by default has been decreased; e) Subclauses 4.2.2.3: the value of T
7、ae,minto take by default has been decreased; f) Subclauses 4.2.4 and 5.2.4: the requirements concerning the behaviour against the vibrational exposures are now given as recommendations; g) Subclause 4.3.3: criteria about the surface protection have been defined; h) Subclause 4.3.4: criteria about no
8、ise generated by the damper have been defined; i) Subclause 4.3.9: the mass value is now to be given; j) Subclause 4.4.1: criteria about the orientation of the damper have been defined; k) Subclauses 4.4.6 and 5.4.6: the definition of the dynamic characteristics of the dampers has been revised; l) S
9、ubclause 6.3: requirements for serial tests have been added; m) Clause 7: the position of the permanent marking of horizontally orientated dampers has been specified; n) Subclause B.2: this new subclause defines methods of calculation of the damper length; o) Subclause B.3: this new subclause define
10、s preferred interface dimensions of end mountings; p) Annex F: this new annex defines dynamic test velocities. Previous editions DIN 5540: 1990-04 DIN 5539: 1994-12 DIN EN 13802: 2005-11 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13802 December 2013 ICS 45.040 Supersedes EN 13802:2004Engli
11、sh Version Railway applications - Suspension components - Hydraulic dampers Applications ferroviaires - lments de suspension - Amortisseurs hydrauliques Bahnanwendungen - Federungselemente - Hydraulische Dmpfer This European Standard was approved by CEN on 5 October 2013. CEN members are bound to co
12、mply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENEL
13、EC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the
14、same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembou
15、rg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
16、2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13802:2013 EEN 13802:2013 (E) 2 Contents Page Foreword 4 1 Scope 6 2 Normative references 6 3 Terms, definitions and symbols .6 3.1 Terms and definitions .7 3.2 Symbols 8 4 Metho
17、d of specifying 14 4.1 Overview 14 4.1.1 General . 14 4.1.2 Operational environment . 14 4.1.3 Technical requirements . 14 4.2 Operational environment requirements . 16 4.2.1 Service conditions 16 4.2.2 Climatic conditions . 16 4.2.3 Special environmental conditions 17 4.2.4 Vibrational exposure 18
18、4.3 Physical characteristics . 18 4.3.1 Strength . 18 4.3.2 Fire resistance . 18 4.3.3 Surface protection 18 4.3.4 Noise 18 4.3.5 Whole life environmental impact. 19 4.3.6 Leakage 19 4.3.7 Length and stroke . 19 4.3.8 Overall dimensions and interface . 19 4.3.9 Mass . 19 4.4 Functional requirements
19、20 4.4.1 Orientation . 20 4.4.2 Nominal force (c,vnF ,e,vnF ) and nominal velocity (nv ) . 20 4.4.3 Maximum force (cmax,vmaxF , emax,vmaxF ) and maximum velocity (maxv ) . 20 4.4.4 Force as a function of displacement characteristic 20 4.4.5 Force as a function of velocity characteristic . 24 4.4.6 D
20、ynamic characteristics 27 4.4.7 Priming . 29 5 Test methods . 29 5.1 General requirements . 29 5.1.1 Test compliance 29 5.1.2 Testing machine 29 5.1.3 Test temperature . 30 5.1.4 Test sample . 30 5.2 Operational environment requirements . 30 5.2.1 Service conditions 30 5.2.2 Climatic conditions . 31
21、 5.2.3 Special environmental conditions 34 5.2.4 Vibrational exposure 34 5.3 Physical characteristics . 35 5.3.1 Strength . 35 5.3.2 Fire resistance . 35 DIN EN 13802:2014-03 EN 13802:2013 (E) 3 5.3.3 Surface protection . 35 5.3.4 Noise . 35 5.3.5 Whole life environmental impact . 35 5.3.6 Leakage 3
22、6 5.3.7 Length and stroke . 36 5.3.8 Overall dimensions and interface 36 5.3.9 Mass 36 5.4 Functional requirements. 36 5.4.1 Orientation . 36 5.4.2 Nominal force (c,vnF ,e,vnF ) and nominal velocity (nv ) 37 5.4.3 Maximum force (cmax,vmaxF , emax,vmaxF ) and maximum velocity (maxv ) 37 5.4.4 Force a
23、s a function of displacement characteristic 37 5.4.5 Force as a function of velocity characteristic 39 5.4.6 Dynamic characteristics . 39 5.4.7 Priming . 39 6 Production control 40 6.1 General . 40 6.2 Product verification . 40 6.3 Results of the tests . 40 7 Marking . 40 8 Packaging . 41 9 Maintain
24、ability 41 Annex A (informative) Damper specification . 42 Annex B (informative) Damper dimensions . 46 B.1 Range of damper overall dimensions . 46 B.2 Calculating the damper length . 47 B.3 Preferred end mounting dimensions . 50 Annex C (informative) Nominal velocities 53 Annex D (informative) Exam
25、ples of force as a function of velocity characteristic 54 Annex E (informative) Checks and tests to be performed according to damper category . 56 Annex F (informative) Dynamic test velocities 57 Annex G (informative) Conformity assessment procedures, samples, validity and monitoring 58 G.1 Conformi
26、ty assessment procedure of the product 58 G.2 Validity of the product approval 59 G.3 Control and monitoring of production quality . 59 G.4 Traceability . 59 Bibliography 60 DIN EN 13802:2014-03 EN 13802:2013 (E) 4 Foreword This document (EN 13802:2013) has been prepared by Technical Committee CEN/T
27、C 256 “Railway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2014, and conflicting national standards shall be withdrawn at the lates
28、t by June 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13802:2004. This document has been prepare
29、d under a mandate given to CEN by the European Commission and the European Free Trade Association. The main changes with respect to the previous edition are listed below. Clause 1 The complete hydraulic dampers, with their end mountings, are now considered in the scope. This new consideration has be
30、en taken into account in the whole standard. Clause 2 The normative references have been updated. 4.2.1.2 A new item concerning the life cycle of the dampers has been added. 4.2.2.2 The value of minao,T to take by default has been decreased. 4.2.2.3 The value of minae,T to take by default has been d
31、ecreased. 4.2.4 and 5.2.4 The requirements concerning the behaviour against the vibrational exposures are now given as recommendations. 4.3.3 A criterion about of the surface protection has been defined. 4.3.4 A criterion about the noise generated by the damper has been defined. 4.3.9 The supply of
32、the value of the mass is now required. 4.4.1 A criterion about the orientation of the damper has been defined. 4.4.6 and 5.4.6 The definition of the dynamic characteristics of the dampers has been revised. 6.3 Requirements about the serial tests have been added. Clause 7 The position of the permanen
33、t marking of horizontally orientated dampers has been specified. B.2 Methods of calculation of the damper length have been defined in this new sub-clause. DIN EN 13802:2014-03 EN 13802:2013 (E) 5 B.3 Preferred interface dimensions of end mountings have been defined in this new sub-clause. Annex F Dy
34、namic test velocities have been defined in this new annex. NOTE The above list of changes includes the significant technical changes from EN 13802:2004 but is not an exhaustive list of all modifications from the previous version. According to the CEN-CENELEC Internal Regulations, the national standa
35、rds organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Lux
36、embourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13802:2014-03 EN 13802:2013 (E) 6 1 Scope This European Standard applies to hydraulic dampers and their end mountings used on rail vehicles. The dampe
37、rs covered in this standard include: dampers that control the dynamic behaviour of a vehicle: suspensions dampers, (e.g. primary vertical dampers, secondary vertical dampers and secondary lateral dampers); yaw dampers; roll dampers; inter-vehicles dampers. dampers that control the dynamic behaviour
38、of mechanical systems: pantograph dampers; motor dampers, etc. All relevant terminology which is specific to the subject is defined in this European Standard. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for it
39、s application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13913, Railway applications Rubber suspension components Elastomer-based mechanical parts EN 14363, Railway applications T
40、esting for the acceptance of running characteristics of railway vehicles Testing of running behaviour and stationary tests EN ISO 2813, Paints and varnishes Determination of specular gloss of non-metallic paint films at 20, 60 and 85 (ISO 2813) EN ISO 9227, Corrosion tests in artificial atmospheres
41、Salt spray tests (ISO 9227) 3 Terms, definitions and symbols For the purposes of this document, the following terms, definitions and symbols apply. NOTE 1 In this document, the spatial characteristics of the damper are defined with reference to its axes (see Figure 1). Axial characteristics are defi
42、ned along the X-axis. Extension of the damper is defined as positive and compression as negative. Transverse characteristics are defined in the Y-Z plane. Rotations are defined as positive in a clockwise direction. NOTE 2 Decimal multiple and sub-multiple of units defined below can be used. DIN EN 1
43、3802:2014-03 EN 13802:2013 (E) 7 3.1 Terms and definitions 3.1.1 damper hydraulic damper with end mountings 3.1.2 hydraulic damper device with a fluid as the damping medium 3.1.3 damper characteristic relationship (assuming that there is no force as a function of velocity phase shift) between damper
44、 force and damper velocity established at a damper displacement of large amplitude and low frequency to discount the dynamic influence of the damper structure and fluid stiffness 3.1.4 damper displacement displacement or stroke, relative axial displacement of the damper ends 3.1.5 damper fluid dampi
45、ng medium (usually oil) 3.1.6 damper specification document used to define the performance requirements and capabilities of a damper (see Annex A) 3.1.7 dynamic damper characteristic damper characteristic (see 3.1.3), but including the phase shift effect, and thus including influence of damper struc
46、ture and fluid stiffness 3.1.8 end mounting components fitted at both ends of the damper for its mounting on the vehicle, usually elastomer based component Note 1 to entry: Mountings are not specified in detail in this document. 3.1.9 friction characteristic type damper hydraulic damper that has a d
47、iagram force as a function of displacement which has a more or less rectangular shape (see Figure 7) 3.1.10 leakage visible evidence of accumulation of fluid, which has originated from within the damper 3.1.11 priming operation allowing the removal of temporary imperfection to the damper characteris
48、tic caused by entrapment of gas (usually air) in the damper pressure chamber 3.1.12 life time total time or distance travelled in which a damper remains in service use until its final withdrawal Note 1 to entry: The life time can consist of several service intervals. DIN EN 13802:2014-03 EN 13802:20
49、13 (E) 8 3.1.13 service interval minimum continuous time or distance travelled in which a damper remains in service use, with only periodic visual inspections and without any dismounting or repairing 3.1.14 symmetrical damper characteristic damper characteristic (see 3.1.3) having the same compression and extension force as a function of velocity characteristic throughout the operating range (see Figure 8) 3.1.15 asymmetric damper characteristic damper characteristic (see 3.1.3) not having
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