DIN EN 13807-2017 Transportable gas cylinders - Battery vehicles and multiple-element gas containers (MEGCs) - Design manufacture identification and testing German version EN 13807.pdf

1、May 2017 English price group 13No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 23.020.35!%df“2659667www.din.deDIN E

2、N 13807Transportable gas cylinders Battery vehicles and multipleelement gas containers (MEGCs) Design, manufacture, identification and testing;English version EN 13807:2017,English translation of DIN EN 13807:2017-05Ortsbewegliche Gasflaschen BatterieFahrzeuge und Gascontainer mit mehreren Elementen

3、 (MEGCs) Auslegung, Herstellung, Kennzeichnung und Prfung;Englische Fassung EN 13807:2017,Englische bersetzung von DIN EN 13807:2017-05Bouteilles gaz transportables Vhiculesbatteries et conteneurs gaz lments multiples (MEGCs) Conception, fabrication, identification et essai;Version anglaise EN 13807

4、:2017,Traduction anglaise de DIN EN 13807:2017-05SupersedesDIN EN 13807:200312www.beuth.deDocument comprises 26 pagesDTranslation by DIN-Sprachendienst.In case of doubt, the German-language original shall be considered authoritative.04.17 DIN EN 13807:2017-05 2 A comma is used as the decimal marker.

5、 Start of application The start of application of this standard is 2017-05-01. National foreword This standard includes safety requirements. This document (EN 13807:2017) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders” (Secretariat: BSI, United Kingdom). The responsi

6、ble German body involved in its preparation was DIN-Normenausschuss Druckgasanlagen (DIN Standards Committee Pressurized Gas Installations), Working Committee NA 016-00-03 AA “Transportable gas cylinders and equipment; National mirror committee to CEN/TC 23 and ISO/TC 58”. The DIN Standard correspon

7、ding to the International Standard referred to in this document is as follows: ISO 9090 DIN ISO 9090 Amendments This standard differs from DIN EN ISO 13807:2003-12 as follows: a) requirements for manifolds and flexible hoses have been revised; b) the tightness test procedure during the first filling

8、 has been clarified; c) former Annex A has been deleted and some of its requirements have been added to the main text; d) the marking that is subject to the regulations has been transferred to the informative Annex B; e) normative references, terminology and layout have been revised; f) requirements

9、 for MEGCs have been included; Previous editions DIN EN 13807: 2003-12 National Annex NA (informative) Bibliography DIN ISO 9090, Gas tightness of equipment for gas welding and allied processes EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13807 February 2017 ICS 23.020.35 Supersedes EN 13807

10、:2003English Version Transportable gas cylinders - Battery vehicles and multiple-element gas containers (MEGCs) - Design, manufacture, identification and testing Bouteilles gaz transportables - Vhicules-batteries et conteneurs gaz lments multiples (CGEM) - Conception, fabrication, identification et

11、essai Ortsbewegliche Gasflaschen - Batterie-Fahrzeuge und Gascontainer mit mehreren Elementen (MEGCs) - Auslegung, Herstellung, Kennzeichnung und Prfung This European Standard was approved by CEN on 21 December 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which sti

12、pulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European

13、 Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are th

14、e national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romani

15、a, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2017 CEN All rights of exploitation in any form

16、and by any means reserved worldwide for CEN national Members. Ref. No. EN 13807:2017 EEN 13807:2017 (E) 2 Contents Page European foreword . 4 Introduction 5 1 Scope 6 2 Normative references 6 3 Terms and definitions . 7 4 Design 9 4.1 General 9 4.2 Mounting . 10 4.2.1 Stability (for battery vehicles

17、 only) . 10 4.2.2 Attachment of pressure receptacles to a chassis 10 4.2.3 Pressure receptacle supports 10 4.2.4 Impact protection. 11 4.3 Pressure receptacles . 11 4.4 Valves and fittings 11 4.5 Manifold . 12 4.6 Main valve(s)/connection(s) . 12 4.7 Total assembly 13 5 Manufacturing . 13 6 Identifi

18、cation . 13 6.1 General . 13 6.2 Product and hazard identification . 13 6.3 Filling identification 14 7 Type approval, inspection and testing . 14 7.1 General . 14 7.2 Type approval of battery vehicle or MEGC 14 7.2.1 Design check of the battery vehicle or MEGC . 14 7.2.2 Testing of the manifold and

19、 battery vehicle or MEGC . 14 7.2.3 Flame resistance of cover sheets 14 7.2.4 Conductivity of cover sheets 14 7.3 Initial inspection of fully assembled battery vehicle or MEGC 15 7.3.1 General . 15 7.3.2 Manifold . 15 7.3.3 Fully assembled battery vehicle or MEGC . 15 7.3.4 Identification . 15 8 Doc

20、umentation 15 Annex A (normative) Specific requirements for dissolved acetylene battery vehicles . 17 A.1 General . 17 A.2 Design . 17 A.2.1 Material 17 A.2.2 Layout . 17 A.2.3 Acetylene cylinders and acetylene bundles of cylinders . 17 DIN EN 13807:2017-05 EN 13807:2017 (E) 3 A.2.4 Cylinder valves

21、17 A.2.5 Manifold . 17 A.2.5.1 General . 17 A.2.5.2 Wall thickness of the pipe system. 17 A.2.5.3 System with wall thickness to withstand detonation and reflection occurring at any point 18 A.2.5.4 System to withstand undisturbed detonation with reinforcements at reflection points 18 A.2.5.5 Design

22、by means of acetylene decomposition testing . 19 A.2.5.6 Flexible hoses . 19 A.2.6 Valves (excluding the cylinder valves and the main valve). 19 A.2.7 Safety devices . 19 A.2.7.1 Design for configurations 19 A.2.7.2 Type approval requirement for acetylene decomposition blocker . 20 A.2.8 Ventilation

23、 . 20 A.3 Identification 20 A.3.1 General . 20 A.3.2 Colour coding . 20 A.3.3 Filling identification 20 A.4 Testing 21 Annex B (informative) Marking of battery vehicles and MEGCs . 22 B.1 General . 22 B.2 Certification marks 22 B.3 Operational marks . 23 Bibliography . 24 DIN EN 13807:2017-05 EN 138

24、07:2017 (E) 4 European foreword This document (EN 13807:2017) has been prepared by Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text

25、 or by endorsement, at the latest by August 2017, and conflicting national standards shall be withdrawn at the latest by August 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifyin

26、g any or all such patent rights. This document supersedes EN 13807:2003. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. This European Standard will be submitted for reference into the technical annexes of the ADR 11. T

27、he main technical changes are: a) the requirements for manifolds and flexible hoes were revised; b) clarification of the tightness test procedure during the first filling; c) the former Annex A was deleted and some of the requirements added to the main text; d) the marking following the regulation w

28、ere shifted to the informative Annex B; e) the normative references, the terminology and layout were revised; f) adding of requirements for MEGCs. According to the CEN-CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European S

29、tandard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, S

30、lovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. DIN EN 13807:2017-05 EN 13807:2017 (E) 5 Introduction For certain applications, transport units known as battery vehicles and MEGCs of non UN pressure receptacles are used to supply greater volumes of gas in a single unit. A battery

31、 vehicle is a vehicle containing pressure receptacles which are linked to each other by a manifold and permanently fixed to a transport unit. General requirements for the design, construction, equipment, type approval, inspections and tests and marking of battery vehicles are given in Chapter 6.8 an

32、d 9 of the ADR. Some specific or additional requirements are given in this European Standard. In standards, weight is equivalent to a force, expressed in Newton. However, in common parlance (as used in terms defined in this European Standard), the word “weight” continues to be used to mean “mass”, b

33、ut this practice is deprecated (ISO 80000-4). In this European Standard, the unit bar is used, due to its universal use in the field of technical gases. It should, however, be noted that bar is not an SI unit, and that the according SI unit for pressure is Pa (1 bar = 105Pa = 105N/m2). Pressure valu

34、es given in this European Standard are given as gauge pressure (pressure exceeding atmospheric pressure) unless noted otherwise. Where there is any conflict between this European Standard and any applicable regulation, the regulation always takes precedence. DIN EN 13807:2017-05 EN 13807:2017 (E) 6

35、1 Scope This European Standard specifies the requirements for the design, manufacture, identification and testing of battery vehicles and multiple-element gas containers (MEGCs) containing cylinders, tubes or bundles of cylinders. It is applicable to battery vehicles and MEGCs containing compressed

36、gas, liquefied gas and mixtures thereof. It is also applicable to battery vehicles for dissolved acetylene. This European Standard is not applicable to battery vehicles and MEGC for toxic gases with an LC50value less than or equal to 200 ml/m3. This European Standard applies also to battery vehicles

37、 and MEGCs containing bundles of cylinders connected by a manifold which are dis-assembled from the battery vehicle and filled individually. This European Standard does not apply to battery vehicles and MEGCs containing pressure drums or tanks. This European Standard does not specify requirements fo

38、r the vehicle chassis or motive unit. This European standard does not cover requirements for sea transportation. This European Standard is primarily intended for industrial gases other than Liquefied Petroleum Gases (LPG). At the time of publication of this European Standard, there is no European St

39、andard for dedicated LPG battery vehicles. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of t

40、he referenced document (including any amendments) applies. EN 13134, Brazing - Procedure approval EN ISO 9606-1, Qualification testing of welders - Fusion welding - Part 1: Steels (ISO 9606-1) EN ISO 10286:2015, Gas cylinders - Terminology (ISO 10286:2015) EN ISO 10297, Gas cylinders - Cylinder valv

41、es - Specification and type testing (ISO 10297) EN ISO 10961, Gas cylinders - Cylinder bundles - Design, manufacture, testing and inspection (ISO 10961) EN ISO 13585, Brazing - Qualification test of brazers and brazing operators (ISO 13585) EN ISO 14113, Gas welding equipment - Rubber and plastics h

42、ose and hose assemblies for use with industrial gases up to 450 bar (45 MPa) (ISO 14113) EN ISO 15607, Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607) EN ISO 15615:2013, Gas welding equipment - Acetylene manifold systems for welding, cutting a

43、nd allied processes - Safety requirements in high-pressure devices (ISO 15615:2013) ISO 9090, Gas tightness of equipment for gas welding and allied processes ISO 1496-3, Series 1 freight containers Specification and testing Part 3: Tank containers for liquids, gases and pressurized dry bulk DIN EN 1

44、3807:2017-05 EN 13807:2017 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 10286:2015 and the following apply. 3.1 pressure receptacle cylinder, tube and bundle of cylinders 3.2 battery vehicle vehicle containing pressure receptacles which a

45、re linked to each other by a manifold and permanently fixed to a vehicle such that the assembly is filled, transported and emptied as a single unit SOURCE: EN ISO 10286:2015, 211, modified “elements” replaced by “pressure receptacles” and “such that the assembly is filled, transported and emptied as

46、 a single unit” added 3.3 multiple-element gas container MEGC unit containing elements (cylinders, tubes, or bundles of cylinders), which are linked to each other by a manifold and mounted on a frame 3.4 manifold piping system for connecting pressure receptacle(s) valves or fittings to the main valv

47、e(s) or the main connection(s) 3.5 pressure receptacle valve valve that is fitted into a pressure receptacle and to which a manifold is connected 3.6 pressure receptacle fitting device with no gas shut-off capability which serves to connect a battery vehicles or MEGCs manifold to its individual pres

48、sure receptacle, where a pressure receptacle valve is not fitted 3.7 main connection means of making a gas connection to a battery vehicle and MEGC SOURCE: EN ISO 10286:2015, 266, modified bundle deleted 3.8 main valve valve which is fitted to the manifold of a battery vehicle or MEGC isolating it f

49、rom the main connection(s) SOURCE: EN ISO 10286:2015, 267, modified battery wagons and bundle deleted 3.9 tare / weight of the battery vehicle when empty of gas product DIN EN 13807:2017-05 EN 13807:2017 (E) 8 3.10 maximum gross weight / tare of the battery vehicle plus the maximum weight of the gas products contained within the battery vehicle / MEGC 3.11 maximum permissible filling weight for liquefied gases (e.g. SF6) sum of the minimum guaranteed wat