DIN EN 13922-2011 Tanks for transport of dangerous goods - Service equipment for tanks - Overfill prevention systems for liquid fuels German version EN 13922 2011《危险物品运输用水槽 水槽维修设备 .pdf

1、November 2011 Translation by DIN-Sprachendienst.English price group 14No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 13.300; 23.020.20!$vT*“1834907www.din.deDDIN EN 13922Tanks for transport of dangerous goods Service equipment for tanks Overfill prevention systems for liquid fuelsEnglish translation of DIN EN 13922:2011-11Tanks fr die Befrderung gefhrlicher Gter Bedienungsausrstung von Tanks berfllsicherungssys

3、teme fr flssige Kraft- und BrennstoffeEnglische bersetzung von DIN EN 13922:2011-11Citernes destines au transport de matires dangereuses Equipement de service pour citernes Systmes antidbordement au remplissage pour carburants ptroliers liquidesTraduction anglaise de DIN EN 13922:2011-11SupersedesDI

4、N EN 13922:2003-08www.beuth.deIn case of doubt, the German-language original shall be considered authoritative.Document comprises 34 pages11.11 DIN EN 13922:2011-11 2 A comma is used as the decimal marker. National foreword This standard has been prepared by Technical Committee CEN/TC 296 “Tanks for

5、 transport of dangerous goods” (Secretariat: AFNOR, France), Working Group WG 8 “Electronic equipment and products” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Tankanlagen (Tank Installations Standards Committee), Working Committee NA

6、104-02-04 AA berfllsicherungen und Fll-standsanzeiger. Amendments This standard differs from DIN EN 13922:2003-08 as follows: a) a requirement concerning bonding of the tank shell to the vehicles chassis has been added in Subclause 4.2; b) the marking for equipment in hazardous areas has been update

7、d and a note added in Subclause 6.3.7; c) standards referred to have been updated. Previous editions DIN EN 13922: 2003-08 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13922 September 2011 ICS 13.300; 23.020.20 Supersedes EN 13922:2003English Version Tanks for transport of dangerous goods -

8、Service equipment for tanks - Overfill prevention systems for liquid fuels Citernes destines au transport de matires dangereuses -Equipement de service pour citernes - Systmes antidbordement au remplissage pour carburants ptroliers liquides Tanks fr die Befrderung gefhrlicher Gter - Bedienungsausrst

9、ung von Tanks - berfllsicherungssysteme fr flssige Kraft- und Brennstoffe This European Standard was approved by CEN on 18 June 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national st

10、andard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in

11、 any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech R

12、epublic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN

13、 DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13922:2011: EEN 13922:2011 (E) 2 Contents Page Foreword 4 Introduction . 5 1

14、 Scope 6 2 Normative references 6 3 Terms and definitions . 6 4 Functions 8 5 Major components . 8 5.1 Vehicle mounted equipment. 8 5.2 Equipment fitted at the gantry 9 6 Characteristics . 9 6.1 Overfill prevention system working characteristics 9 6.1.1 Overfill. 9 6.1.2 Bonding 9 6.1.3 Severe envir

15、onmental condition 9 6.2 Sensors. 9 6.2.1 General 9 6.2.2 NTC thermistor, two-wire optic or other compatible sensor . 10 6.2.3 A five-wire optic or compatible sensor . 10 6.2.4 Sensor circuit . 10 6.2.5 Response time . 10 6.2.6 Materials of construction 10 6.2.7 Electrical requirements . 10 6.3 Over

16、fill prevention controller characteristics 11 6.3.1Interface . 11 6.3.2 Outputs . 11 6.3.3 Response time . 11 6.3.4 Status indicators 11 6.3.5 Materials of construction 11 6.3.6 Temperature range 11 6.3.7 Electrical requirements . 11 6.4 Cable and plug interface characteristics 12 6.4.1 Plug . 12 6.

17、4.2 Cable . 12 6.4.3 Temperature range 12 7 Testing 12 DIN EN 13922:2011-11 EN 13922:2011 (E) 3 7.1 General . 12 7.2 Type tests . 12 7.2.1 General . 12 7.2.2 Performance tests . 13 7.2.3 Electromagnetic compatibility (EMC) test 13 7.2.4 Fail safe testing . 13 7.3 Production tests 13 8 Marking . 13 9

18、 Installation, operation and maintenance instructions . 13 Annex A (normative) Electrical specifications. 14 A.1 Electrical specifications . 14 A.2 Functional tests . 18 Bibliography 32 DIN EN 13922:2011-11 EN 13922:2011 (E) 4 Foreword This document (EN 13922:2011) has been prepared by Technical Com

19、mittee CEN/TC 296 “Tanks for transport of dangerous goods”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2012, and conflicting national standard

20、s shall be withdrawn at the latest by March 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13922:20

21、03. Significant changes have been made to the following sections since the last edition: requirement concerning bonding of the tank shell to the vehicles chassis added in 4.2; marking for equipment in hazardous areas updated and a note added in 6.3.7; referred standards updated. According to the CEN

22、/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lit

23、huania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. DIN EN 13922:2011-11 EN 13922:2011 (E) 5 Introduction The overfill prevention system prevents the maximum filling level of a compartment of a tank vehicle

24、 from being exceeded by interrupting the filling operation on the loading site. It is not the function of an overfill prevention system to prevent volume or weight overloading. The function of the overfill prevention system is the final means of containing loaded product within a compartment and pre

25、venting a dangerous condition. It is therefore of critical importance that all components have a high degree of reliability and that all European gantries provide a compatible system with the tank trucks. Not all the components of an overfill prevention system are necessarily supplied by one manufac

26、turer but may include cross-compatibility parts supplied by different manufacturers/suppliers. DIN EN 13922:2011-11 EN 13922:2011 (E) 6 1 Scope This European Standard specifies the following points regarding the minimum requirements for an overfill prevention system: functions; major components; cha

27、racteristics; test methods. This European Standard is applicable to overfill prevention systems for liquid fuels having a flash point up to but not exceeding 100 C, excluding liquefied petroleum gas (LPG). The requirements apply to overfill prevention systems suitable for use at ambient temperatures

28、 in the range from - 20 C to + 50 C, subjected to normal operational pressure variations. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition

29、 of the referenced document (including any amendments) applies. EN 590, Automotive fuels Diesel Requirements and test methods EN 60079-0:2009, Explosive atmospheres Part 0: Equipment General requirements (IEC 60079-0:2007 + corrigendum Dec. 2010) EN 60079-11:2007, Explosive atmospheres Part 11: Equi

30、pment protection by intrinsic safety “i“ (IEC 60079-11:2006 + corrigendum Dec. 2006) EN 61000-6-2, Electromagnetic compatibility (EMC) Part 6-2: Generic standards Immunity for industrial environments (IEC 61000-6-2:2005) EN 61000-6-4, Electromagnetic compatibility (EMC) Part 6-4: Generic standards E

31、mission standard for industrial environments (IEC 61000-6-4:2006) 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 overfill prevention system sensors or sensor circuits, interface plug/socket, overfill prevention controller and all connecting

32、wiring and cables 3.2 cross-compatibility ability of one part of the overfill prevention system to be able to work safely and satisfactorily with another part of the overfill prevention system although the parts are supplied by different manufacturers 3.3 diesel according to EN 590 DIN EN 13922:2011

33、-11 EN 13922:2011 (E) 7 3.4 dry sensor state of the sensor when not immersed in liquid 3.5 effective cycle time time period taken for the overfill prevention system to identify a fault condition and switch to a non-permissive 3.6 fail-safe switching to a non-permissive if any single component failur

34、e in the overfill prevention system renders the overfill prevention system unable to detect an overfill or loss of earth bond 3.7 five-wire system uses five wire interface signals for liquid level detection 3.8 gantry control system controls the loading of product into the transporting vehicle 3.9 g

35、antry control system reaction time time period commencing when the overfill prevention controllers output changes to non-permissive and ending with the cessation of all product flow after the closure of the gantry control valve 3.10 interface ten-pin socket connection between the transporting vehicl

36、e and the gantry 3.11 inter-operable ability of different parts of the overfill prevention system to operate together; the functional aspect of cross-compatibility 3.12 warm-up time period to switch to a permissive state after plug connection is made to a vehicle socket with no sensor immersed in li

37、quid 3.13 non-permissive output state of the overfill prevention controller which disables liquid delivery 3.14 overfill prevention controller device mounted at the gantry which connects to the transporting vehicle and which provides a permissive or non-permissive to the gantry control system 3.15 o

38、verfill prevention system response time period commencing when a sensor becomes wet and ending when the controller output switches to non-permissive 3.16 permissive output state of the overfill prevention controller which enables liquid delivery DIN EN 13922:2011-11 EN 13922:2011 (E) 8 3.17 self-che

39、cking automatic and continuous checking of the integrity of an overfill prevention systems components to verify its ability to perform its minimum functions 3.18 sensor device and any associated circuit mounted on or in a transporting vehicles compartment and connected to interface socket which prov

40、ides the wet or dry signal to the overfill prevention controller 3.19 sensor circuit sensor not directly wired to the interface socket but using intermediate components/electronics to transfer the sensor output to the interface socket 3.20 signal specification electronic wave form of the signal emit

41、ted by the controller NOTE See Figure A.1. 3.21 two-wire system uses two-wire interface signals for liquid level detection 3.22 wet sensor state of a sensor just sufficiently submerged in liquid to initiate a change in output from permissive to non-permissive 4 Functions 4.1 To prevent overfilling o

42、f the transporting vehicles compartment by providing a fail-safe output to a gantry control system. 4.2 To provide a fail safe monitored earth static bonding connection from the gantry to the transporting vehicles shell via a bonding connection to the transporting vehicles chassis. 4.3 To provide vi

43、sual indication of the status of the overfill prevention system. 5 Major components 5.1 Vehicle mounted equipment The following equipment shall be installed on the vehicle as a minimum: one sensor or sensor circuit per compartment; vapour recovery hose interlock switch; one 10 pin socket; wiring to

44、the sensors; static earth bonding provision. DIN EN 13922:2011-11 EN 13922:2011 (E) 9 5.2 Equipment fitted at the gantry The following equipment shall be installed at the loading gantry as a minimum: overfill prevention controller; one 10 pin plug and cable for connection to vehicle socket. 6 Charac

45、teristics 6.1 Overfill prevention system working characteristics 6.1.1 Overfill The overfill prevention system shall be an electronic system, gantry based and gantry operated. The interface wiring shall be suitable for a two-wire or a five-wire overfill prevention system and the gantry based control

46、ler shall automatically detect the difference between either overfill prevention system through a standardized 10 pin plug and socket see Figures A.2 and A.3 and perform its functions. Electrical specifications for the interface are included in Annex A. If no wet sensor or system fault is detected,

47、the controller shall give a permissive to permit loading to begin. Upon an overfill condition or the detection of any overfill prevention system or controller fault, the controller shall switch to non-permissive. The overfill prevention system shall be fail safe and shall be self-checking. The effec

48、tive cycle time between self-checks shall be less than the overfill response time. The overfill prevention response time shall not exceed 700 ms. The overfill prevention system shall be capable of handling up to and including the following number of compartments for each type of installation: two-wi

49、re system 8 compartments; five-wire system 12 compartments. 6.1.2 Bonding The overfill prevention system shall provide an earth static bonding connection from the gantry to the vehicle chassis via the cable and connection plug and socket and shall continuously verify this connection throughout the loading operation. Should any fault be detected or the electrical resistance of the connection exceed a maximum of 10 k, the gantry controller shall switch to non-permissive. 6.1.3 Sev