DIN EN 13977-2011 Railway applications - Track - Safety requirements for portable machines and trolleys for construction and maintenance German version EN 13977 2011《轨道交通 建造和维修用便携式.pdf

1、April 2011 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、45.120; 93.100!$n“1759899www.din.deDDIN EN 13977Railway applications Track Safety requirements for portable machines and trolleys for constructionand maintenanceEnglish translation of DIN EN 13977:2011-04Bahnanwendungen Oberbau Sicherheitsanforderungen an tragbare Maschinen und Rollwagen fr Bau undI

3、nstandhaltungEnglische bersetzung von DIN EN 13977:2011-04Applications ferroviaires Voie Prescriptions de scurit pour machines portables et lorries pour la construction et lamaintenanceTraduction anglaise de DIN EN 13977:2011-04SupersedesDIN EN 13977:2007-11See start of applicationwww.beuth.deDocume

4、nt comprises pagesIn case of doubt, the German-language original shall be considered authoritative.4603.11 DIN EN 13977:2011-04 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 April 2011. DIN EN 13977:2007-11 may be used in parallel until 31

5、 August 2011. National foreword This standard has been prepared by Technical Committee CEN/TC 256 “Railway applications” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Fahrweg und Schienenfahrzeuge (Railway Standards Committee), Working C

6、ommittee NA 087-00-01 AA Oberbau. This document is based on the English reference version EN 13977:2011. Amendments This standard differs from DIN EN 13977:2007-11 as follows: a) in Clause 3 “Terms and definitions”, “3.1 portable machine” and “3.2 trolley” have been rendered more precise; b) the for

7、mer normative Annex I is now Subclause 5.19 “Noise reduction”; c) a new normative Annex H “Structure of European Standards for track construction and maintenance machines” has been added; d) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Dire

8、ctive 2006/42/EC” has been included. Previous editions DIN EN 13977: 2005-09, 2007-11 2 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 13977 February 2011 ICS 45.120; 93.100 Supersedes EN 13977:2005+A1:2007English Version Railway applications Track Safety requirements for portable machines and

9、 trolleys for construction and maintenance Applications ferroviaires Voie Prescriptions de scurit pour machines portables et lorries pour la construction et la maintenance Bahnanwendungen Oberbau Sicherheitsanforderungen an tragbare Maschinen und Rollwagen fr Bau und Instandhaltung This European Sta

10、ndard was approved by CEN on 24 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concernin

11、g such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into it

12、s own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,Finland, France, Germany, Greece, Hungary, Iceland, Ireland, I

13、taly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1

14、000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13977:2011: EEN 13977:2011 (E) 2 Contents Page Foreword 4Introduction .51 Scope 61.1 General 61.2 Validity of this document 72 Normative references 73 Terms and defi

15、nitions .84 List of significant hazard 95 Safety requirements and/or safety measures .95.1 General 95.2 Handling devices .95.2.1 Handles used for handling and/or control 95.2.2 Lifting points and securing points 105.3 Wheels and rollers 105.4 Brake and immobilisation system . 105.5 Clamping and/or s

16、upporting devices . 115.6 Power generation and transmission equipment . 115.6.1 Electrical equipment . 115.6.2 Hydraulic, pneumatic and mechanical power transmission 115.7 Electromagnetic compatibility . 115.7.1 Emissions from portable machines and trolleys . 115.7.2 Immunity of portable machines an

17、d trolleys from railway environment 115.8 Tools 125.9 Interlocking device . 125.10 Location of control devices . 125.11 Warning devices . 125.12 Isolation from external electrical voltages . 125.12.1 Operating track circuits . 125.12.2 Catenaries 125.13 Lighting 125.14 Prevention of emission of poll

18、utants 125.15 Painting 135.16 Stability 135.17 Conformance to gauge . 135.18 Time for off-tracking on tracks open to traffic . 145.19 Noise reduction . 145.20 Vibration 145.20.1 Whole body vibration (WBV) . 145.20.2 Hand arm vibration (HAV) 155.21 Environmental conditions 166 Verification of the saf

19、ety requirements and/or measures 166.1 General . 166.2 Type verification . 166.3 Conformity to type 166.4 Verification methods 166.4.1 General . 166.4.2 Visual check 166.4.3 Measurement . 166.4.4 Test(s) 166.5 Conformity evaluation procedures . 176.5.1 Type verification 176.5.2 Conformity to type .

20、176.5.3 Marking of conformity . 17DIN EN 13977:2011-04 EN 13977:2011 (E) 3 7 Information for use 177.1 General . 177.2 Instruction handbook 177.3 Instructions for assembly . 187.4 Instructions for use . 187.4.1 Additional instructions . 187.4.2 Restriction of use 197.4.3 Use in the vicinity of condu

21、ctor rails 197.4.4 Personal protective equipment 197.4.5 Engine exhaust emission . 197.4.6 Fuel tank . 197.4.7 Weight . 197.4.8 Stability . 207.4.9 Remaining within gauge . 207.4.10 Off-tracking 207.4.11 Interlocking devices 207.4.12 Instructions for maintenance . 207.4.13 Instructions for training

22、217.5 Marking General 217.6 Symbols and warnings . 21Annex A (normative) List of significant hazards . 22Annex B (normative) Clearance gauge for portable machines and trolleys . 24Annex C (normative) Type verification . 27C.1 Identification 27C.2 Technical documents 27C.3 Conformance check to EN 139

23、77:2011 . 27Annex D (normative) Portable machine and trolley marking . 30Annex E (normative) Conformity to type verification . 31E.1 Identification 31E.2 Conformance check to EN 13977:2011 . 31E.3 Declaration of conformity to type 33Annex F (informative) Special conditions 34Annex G (normative) Nois

24、e test code for portable machines and trolleys for construction and maintenance Grade of accuracy 2 and 3 35G.1 Scope 35G.2 Terms and definitions . 35G.3 Determination of the emission sound pressure level at the workstation or other specified positions . 35G.4 Sound power level determination 35G.5 I

25、nstallation and mounting conditions . 35G.6 Operating conditions 36G.7 Measurement uncertainties 37G.8 Recordings . 37G.9 Information to be reported 37G.10 Declaration and verification of noise emission values . 38Annex H (informative) Structure of European Standards for track construction and maint

26、enance machines 40Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC 42Bibliography 43Page DIN EN 13977:2011-04 EN 13977:2011 (E) 4 Foreword This document (EN 13977:2011) has been prepared by Technical Committee CEN/TC 256 “Ra

27、ilway applications”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2011, and conflicting national standards shall be withdrawn at the latest by Au

28、gust 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13977:2005+A1:2007. The main changes compared t

29、o the previous version are: change of scope; change of definition; addition of 5.20, Vibration; addition of 5.21, Environmental conditions; editorial modification of Annex ZA. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Associat

30、ion, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to im

31、plement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,

32、Switzerland and the United Kingdom. DIN EN 13977:2011-04 EN 13977:2011 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1:2003 and EN ISO 12100-2:2003. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in

33、 the scope of this document. When the provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to

34、the provisions of this type C standard. Technical characteristics, deviations or special national conditions may be the subject of special requirements of the infrastructure manager controller and/or negotiation between the user and the manufacturer, see Annex F. DIN EN 13977:2011-04 EN 13977:2011 (

35、E) 6 1 Scope 1.1 General This European Standard deals with the technical requirements to minimise the railway specific significant hazards of portable machines and trolleys intended for work on tracks as listed in Clause 4 which can arise during the commissioning, operation and maintenance of portab

36、le machines and trolleys when used as intended and under the conditions foreseen by the manufacturer. It does not deal with the performance of the machines, e.g. cutting, drilling, grinding. This European Standard applies to portable machines and trolleys with rail wheels or rollers designed for wor

37、k whilst on the track with nominal track gauges of 1 435 mm and 1 668 mm and clearance gauge as defined in Annex B1)including, e.g. cutting and drilling machines. This European Standard does not apply to the additional hazards that may exist due to: the coupling together of trolleys; the towing or p

38、ushing of trolleys by other vehicles; the use of trolleys for the transportation of persons; self propelled rail wheeled machines, trolleys coupled to another towing vehicle; hazards due to laser systems. Other special vehicles used on railway tracks are dealt with in other European Standards, see A

39、nnex H. This European Standard does not apply to the following: requirements for quality of the work or performance of the machine; regulations defined by each infrastructure controller for portable machine and trolley operation which shall be the subject of negotiation between the user and the manu

40、facturer; portable machines used from railway vehicles. This European Standard establishes the additional requirements for electromagnetic compatibility due to e.g. electronic components as well as for hazards due to vibration. This European Standard does not establish the additional requirements fo

41、r the following: operation in severe conditions, e.g. extreme environmental conditions such as: high temperatures, corrosive environment, tropical environment, contaminating environments, strong magnetic fields; operation subject to special rules such as potentially explosive atmospheres; hazards oc

42、curring during decommissioning and/or recycling; hazards due to wind speed; hazards due to natural causes, e.g. earthquake, lightning, flooding, etc. 1) For portable machines and trolleys used on railway lines with a different clearance gauge to that defined in Annex B, special requirements concerni

43、ng the clearance gauge are permitted to be applied. DIN EN 13977:2011-04 EN 13977:2011 (E) 7 1.2 Validity of this document This European Standard applies to portable machines and trolleys that are ordered after the date of publication of this standard. 2 Normative references The following referenced

44、 documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1, Safety of machinery Ergonomic design principles Part 1: Termino

45、logy and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Interactions between the design of machinery and work tasks EN 982, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983, Safety of machinery Safety require

46、ments for fluid power systems and their components Pneumatics EN 1032, Mechanical vibration Testing of mobile machinery in order to determine the vibration emission value EN 1837, Safety of machinery Integral lighting of machines EN 13309, Construction machinery Electromagnetic compatibility of mach

47、ines with internal power supply EN 13674-1:2003+A1:2007, Railway applications Track Rail Part 1: Vignole railway rails 46 kg/m and above EN 13715, Railway applications Wheelsets and bogies Wheels Tread profile EN 15273-2, Railway applications Gauges Part 2: Rolling stock gauge EN 15746-1:2010, Railway applications Track Road-rail machines and associated equipment Part 1: Technical r