DIN EN 1457-1-2012 Chimneys - Clay ceramic flue liners - Part 1 Flue liners operating under dry conditions - Requirements and test methods German version EN 1457-1 2012《烟囱 粘土 陶瓷烟道内.pdf

1、April 2012 Translation by DIN-Sprachendienst.English price group 19No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、91.060.40!$?-“1882810www.din.deDDIN EN 1457-1Chimneys Clay/ceramic flue liners Part 1: Flue liners operating under dry conditions Requirements andtest methodsEnglish translation of DIN EN 1457-1:2012-04Abgasanlagen Keramik-Innenrohre Teil 1: Innenrohre fr Trockenbetrieb Anforderungen und PrfungenEng

3、lische bersetzung von DIN EN 1457-1:2012-04Conduits de fume Conduits intrieurs en terre cuite/cramique Partie 1: Exigences et mthodes dessai pour utilisation en conditions schesTraduction anglaise de DIN EN 1457-1:2012-04Together with DIN EN 1457-2:2012-04, supersedes DIN EN 1457:2003-04,DIN EN 1457

4、 Corrigendum 1:2006-10, DIN EN 1457 Corrigendum 2:2007-08 and DIN EN 1457/A20:2007-09See start of applicationSupersedes: see belowwww.beuth.deDocument comprises pagesIn case of doubt, the German-language original shall be considered authoritative.5103.12 DIN EN 1457-1:2012-04 2 A comma is used as th

5、e decimal marker. Start of application The start of application of this standard is due to be 1 April 2012. It should be noted that, in Germany, CE conformity marking of construction products will be permitted once this standard has been listed in the Bundesanzeiger (German Federal Gazette) and from

6、 the date given therein. National foreword This standard has been prepared by Technical Committee CEN/TC 166 “Chimneys” (Secretariat: ASI, Austria). The responsible German body involved in its preparation was the Normenausschuss Bauwesen (Building and Civil Engineering Standards Committee), Working

7、Committee NA 005-11-36 AA Abgasanlagen aus Keramik und Beton (SpA CEN/TC 166/SC1 und WG 3). Amendments This standard differs from DIN EN 1457:2003-04, DIN EN 1457 Corrigendum 1:2006-10, DIN EN 1457 Corrigendum 2:2007-08 and DIN EN 1457/A20:2007-09 as follows: a) the standard has been subdivided into

8、 Part 1 for flue liners operating under dry conditions and Part 2 for flue liners operating under wet conditions; b) the scope has been rendered more precise; c) the standard has been completely restructured. Previous editions DIN 18174-4: 1982-11 DIN EN 1457: 1999-06, 2003-04 DIN EN 1457 Corrigendu

9、m 1: 2006-10 DIN EN 1457 Corrigendum 2: 2007-08 DIN EN 1457/A20: 2007-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1457-1 January 2012 ICS 91.060.40 Supersedes EN 1457:1999English Version Chimneys - Clay/ceramic flue liners - Part 1: Flue liners operating under dry conditions - Requiremen

10、ts and test methodsConduits de fume - Conduits intrieurs en terre cuite/cramique - Partie 1: Exigences et mthodes dessai pour utilisation en conditions sches Abgasanlagen - Keramik-Innenrohre - Teil 1: Innenrohre fr Trockenbetrieb - Anforderungen und Prfungen This European Standard was approved by C

11、EN on 16 December 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standa

12、rds may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and not

13、ified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuan

14、ia, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels

15、2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1457-1:2012: EEN 1457-1:2012 (E) 2 Contents Page Foreword 51 Scope 62 Normative references 63 Terms and definitions .64 Flue liners and openings 84.1 Flue liner cross-sections 84

16、.2 Inspection openings and chimney junctions and inspection doors 85 Types of flue liner 96 Materials 107 Tolerances on dimensions 107.1 Transverse dimension 107.2 Height . 107.3 Angle of curvature 107.4 Straightness 117.5 Squareness of ends 117.6 Deviation from shape of cross section 117.7 Geometry

17、 of joints 118 Proof load 118.1 Straight flue liners 118.2 Curved flue liners 118.3 Minimum load for inspection opening sections 119 Gas tightness /leakage, thermal resistance and soot fire resistance for straight flue liners . 129.1 Initial test . 129.2 Final gas tightness after testing 129.2.1 Gen

18、eral . 129.2.2 Final gas tightness after sootfire testing . 129.2.3 Final gas tightness after thermal shock testing 1210 Durability . 1310.1 Corrosion resistance 1310.2 Freeze/Thaw resistance . 1311 Water absorption and bulk density . 1311.1 General . 1311.2 Water absorption 1311.3 Bulk density . 14

19、12 Abrasion resistance . 1413 Flow resistance . 1414 Thermal resistance . 1415 Evaluation of conformity 1415.1 General . 1415.2 Initial type testing . 1415.3 Further type tests 1415.4 Factory production control 1516 Test methods . 1516.1 Size . 15DIN EN 1457-1:2012-04 EN 1457-1:2012 (E) 3 16.2 Heigh

20、t 1516.3 Angle of curvature . 1616.4 Straightness . 1616.5 Squareness of ends 1616.6 Deviation from shape of cross-section . 1716.7 Proof load . 1916.7.1 Test specimen 1916.7.2 Testing equipment . 1916.7.3 Test procedure . 1916.8 Thermal testing 2016.8.1 Test flue 2016.8.2 Test equipment 2016.8.3 As

21、sembly of test flue 2216.8.4 Thermal conditioning 2216.8.5 Measurement of leakage rate . 2316.8.6 Expression of results 2316.9 Corrosion resistance. 2316.9.1 Test specimens 2316.9.2 Test equipment 2416.9.3 Test procedure . 2416.9.4 Expression of results 2516.10 Water absorption . 2516.10.1 Test spec

22、imen 2516.10.2 Test equipment 2516.10.3 Test procedure . 2516.10.4 Expression of results 2516.11 Bulk density . 2616.11.1 Test specimen 2616.11.2 Test equipment 2616.11.3 Test procedure . 2616.11.4 Expression of results 2616.12 Abrasion resistance 2616.12.1 Test flue 2616.12.2 Test equipment 2716.12

23、.3 Test procedure . 2716.12.4 Expression of results 2717 Designation 2818 Marking . 29Annex A (normative) Sampling procedures for an AQL of 10 % and inspection level S2 30A.1 Acceptability determination . 30A.1.1 Single sampling . 30A.1.2 Double sampling 30A.2 Normal inspection . 30A.3 Normal to red

24、uced inspection 31A.4 Reduced to normal inspection . 32A.5 Tightened inspection 32A.6 Tightened to normal inspection . 32A.7 Discontinuation of inspection 32Annex B (normative) Thermal resistance . 33B.1 Method 1: simplified calculation for flue liners without cavities 33B.2 Method 2: thermal resist

25、ance of flue liners with or without cavities . 33B.2.1 General . 33B.2.2 Data . 34B.2.3 Specific conditions for the cavities . 35B.2.4 Calculations . 38B.3 Method Approximate thermal resistance values . 38Annex C (normative) Measurement of the coefficient of friction of chimneys . 40DIN EN 1457-1:20

26、12-04 EN 1457-1:2012 (E) 4 Annex D (informative) Comparison with designation given in EN 1443:2003 . 42Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU Construction Products Directive . 43ZA.1 Scope and relevant characteristics 43ZA.2 Procedure of attestat

27、ion of conformity of clay/ceramic flue liners and fittings 44ZA.2.1 System of attestation of conformity . 44ZA.2.2 EC Certificate and Declaration of conformity 45ZA.3 CE Marking and labelling . 46Bibliography . 49DIN EN 1457-1:2012-04 EN 1457-1:2012 (E) 5 Foreword This document (EN 1457-1:2012) has

28、been prepared by Technical Committee CEN/TC 166 “Chimneys”, the secretariat of which is held by ASI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2012, and conflicting national standards s

29、hall be withdrawn at the latest by July 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 1457:1999. T

30、his document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. EN 1457

31、 is made of two parts: EN 1457-1, Chimney Clay/ceramic flue liners Part 1: Flue liners operating under dry conditions Requirements and test methods; EN 1457-2, Chimney Clay/ceramic flue liners Part 2: Flue liners operating under wet conditions Requirements and test methods. The main changes with res

32、pect to the previous edition are: EN 1457 has been split in 2 parts: EN 1457-1 is a product standard for clay/ceramic flue liners operating under dry conditions. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement

33、this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl

34、and, Turkey and the United Kingdom. DIN EN 1457-1:2012-04 EN 1457-1:2012 (E) 6 1 Scope This European Standard is a product standard for clay/ceramic flue liners operating under dry conditions with solid walls or walls with vertical perforations for use in the construction of multiwall chimneys and f

35、lue pipes which serve to convey products of combustion from fireplaces or heating appliances to the outside atmosphere by negative or positive pressure. It includes the flue liners used for domestic and industrial chimneys which are not structurally independent (free-standing). This European Standar

36、d specifies the performance requirements for factory made flue liners and chimney fittings. Testing including thermal testing with or without insulation, marking and inspection are covered by this standard. This part does not cover flue liners operating under wet conditions. 2 Normative references T

37、he following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 312, Particleboards Specifications EN 1443:2003

38、, Chimneys General requirements EN 10088-1, Stainless steels Part 1: List of stainless steels EN 14297:2004, Chimneys Freeze-thaw resistance test method for chimney products EN ISO 6946, Building components and building elements Thermal resistance and thermal transmittance Calculation method (ISO 69

39、46) EN ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system (ISO 7500-1) ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by

40、 acceptance quality limit (AQL) for lot-by-lot inspection 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1443:2003 and the following apply. 3.1 nominal size numerical designation of size which is a convenient round number equal to or approximately eq

41、ual to either: a) the internal diameter in millimetres of circular flue liners; b) the internal width in millimetres of square flue liners; c) the internal width and breadth in millimetres of the cross section of rectangular flue liners 3.2 nominal height numerical designation of the internal height

42、 in millimetres of a straight flue liner which is a convenient round number approximately equal to the internal height of the flue liner NOTE See Figure 1. DIN EN 1457-1:2012-04 EN 1457-1:2012 (E) 7 Key 1 internal height Figure 1 Internal height 3.3 nominal angle of curvature angle subtended in degr

43、ees by a curved flue liner at the centre of the curve NOTE See Figure 2. Key 1 angle of curvature 2 curved flue liner Figure 2 Angle of curvature 3.4 wet operating condition condition when the chimney is designed to operate normally with the temperature of the inner surface of the flue liner above t

44、he water dew point 3.5 dry operating condition condition when the chimney is designed to operate normally with the temperature of the inner surface of the flue liner at and below the water dew point DIN EN 1457-1:2012-04 EN 1457-1:2012 (E) 8 4 Flue liners and openings 4.1 Flue liner cross-sections F

45、lue liners shall be either: a) circular or square in cross-section with rebated or spigot and socket ends; b) square or rectangular in cross-section with rebated ends and rounded internal corners; c) circular, square or rectangular in cross-section with butt joints and jointed with a sleeve; d) circ

46、ular or square in cross-section with taper joints. Square Rectangular Circular Wall with vertical perforations Figure 3 Examples of cross-section configuration Rebated Spigot is the safety factor = 5; H is the height of chimney in metres; G is the weight per metre in kilograms per metre. 9 Gas tight

47、ness /leakage, thermal resistance and soot fire resistance for straight flue liners 9.1 Initial test Prior to thermal testing a test flue constructed in accordance with 16.8.3 with N1 and N2 liners shall have a leakage rate not greater than 2 m3 s-1. m-2 10-3of internal surface area tested at a differential pressure of (40 2) Pa when tested as described in 16.8.5. Prior to thermal testing a test flue constructed in accordance with 16.8.3 with P1 liners shall have a leakage rate not greater than 0,006 m3. s-1. m-2. x 10-3of internal surface area tested at a differentia