DIN EN 1457-2-2012 Chimneys - Clay ceramic flue liners - Part 2 Flue liners operating under wet conditions - Requirements and test methods German version EN 1457-2 2012《烟囱 粘土 陶瓷烟道内.pdf

1、April 2012 Translation by DIN-Sprachendienst.English price group 20No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS

2、91.060.40!$R6“1884719www.din.deDDIN EN 1457-2Chimneys Clay/ceramic flue liners Part 2: Flue liners operating under wet conditions Requirements andtest methodsEnglish translation of DIN EN 1457-2:2012-04Abgasanlagen Keramik-Innenrohre Teil 2: Innenrohre fr Nassbetrieb Anforderungen und PrfungenEnglis

3、che bersetzung von DIN EN 1457-2:2012-04Conduits de fume Conduits intrieurs en terre cuite/cramique Partie 2: Exigences et mthodes dessai pour utilisation en conditions humidesTraduction anglaise de DIN EN 1457-2:2012-04Together with DIN EN 1457-1:2012-04, supersedes DIN EN 1457:2003-04,DIN EN 1457

4、Corrigendum 1:2006-10, DIN EN 1457 Corrigendum 2:2007-08 and DIN EN 1457/A20:2007-09See start of applicationSupersedes: see belowwww.beuth.deDocument comprises 57 pagesIn case of doubt, the German-language original shall be considered authoritative.03.12 DIN EN 1457-2:2012-04 2 A comma is used as th

5、e decimal marker. Start of application The start of application of this standard is due to be 1 April 2012. It should be noted that, in Germany, CE conformity marking of construction products will be permitted once this standard has been listed in the Bundesanzeiger (German Federal Gazette) and from

6、 the date given therein. National foreword This standard has been prepared by Technical Committee CEN/TC 166 “Chimneys” (Secretariat: ASI, Austria). The responsible German body involved in its preparation was the Normenausschuss Bauwesen (Building and Civil Engineering Standards Committee), Working

7、Committee NA 005-11-36 AA Abgasanlagen aus Keramik und Beton (SpA CEN/TC 166/SC1 und WG 3). Amendments This standard differs from DIN EN 1457:2003-04, DIN EN 1457 Corrigendum 1:2006-10, DIN EN 1457 Corrigendum 2:2007-08 and DIN EN 1457/A20:2007-09 as follows: a) the standard has been subdivided into

8、 Part 1 for flue liners operating under dry conditions and Part 2 for flue liners operating under wet conditions; b) the scope has been rendered more precise; c) the standard has been completely restructured. Previous editions DIN 18174-4: 1982-11 DIN EN 1457: 1999-06, 2003-04 DIN EN 1457 Corrigendu

9、m 1: 2006-10 DIN EN 1457 Corrigendum 2: 2007-08 DIN EN 1457/A20: 2007-09 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1457-2 January 2012 ICS 91.060.40 Supersedes EN 1457:1999English Version Chimneys - Clay/ceramic flue liners - Part 2: Flue liners operating under wet conditions - Requiremen

10、ts and test methods Conduits de fume - Conduits intrieurs en terre cuite/cramique - Partie 2: Exigences et mthodes dessai pour utilisation en conditions humides Abgasanlagen - Keramik-Innenrohre - Teil 2: Innenrohre fr den Nassbetrieb - Anforderungen und Prfungen This European Standard was approved

11、by CEN on 16 December 2011. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national st

12、andards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and

13、 notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lit

14、huania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Bruss

15、els 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1457-2:2012: EEN 1457-2:2012 (E) 2 Contents Page Foreword 51 Scope 62 Normative references 63 Terms and definitions .64 Flue liners and openings 84.1 Flue liner cross-section

16、s 84.2 Inspection openings and chimney junctions 95 Types of flue liner . 106 Materials 107 Tolerances on dimensions 117.1 Transverse dimension 117.2 Height . 117.3 Angle of curvature 117.4 Straightness 117.5 Squareness of ends 117.6 Deviation from shape of cross section 117.7 Geometry of joints 118

17、 Proof load 118.1 Straight flue liners 118.2 Curved flue liners 118.3 Minimum load for inspection opening sections 129 Gas tightness/leakage, thermal shock resistance and soot fire resistance for straight flue liners 129.1 Initial test . 129.2 Final gas tightness after testing 139.2.1 General . 139.

18、2.2 Final gas tightness after sootfire testing . 139.2.3 Final gas tightness after thermal shock testing 1310 Durability . 1410.1 Corrosion resistance 1410.2 Freeze/Thaw resistance . 1411 Water absorption and bulk density . 1411.1 General . 1411.2 Water absorption 1411.3 Bulk density . 1412 Abrasion

19、 resistance . 1413 Condensate resistance and flow resistance 1413.1 Condensate resistance 1413.2 Flow resistance . 1514 Thermal resistance . 1515 Evaluation of conformity 1515.1 General . 1515.2 Initial type testing . 1515.3 Further type tests 15DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 3 15.4 Factor

20、y production control 1616 Test methods . 1616.1 Size 1616.2 Height 1616.3 Angle of curvature . 1716.4 Straightness . 1716.5 Squareness of ends 1716.6 Deviation from shape of cross-section . 1816.7 Proof load . 2016.7.1 Test specimen 2016.7.2 Testing equipment . 2016.7.3 Test procedure . 2016.8 Therm

21、al testing 2116.8.1 Test flue 2116.8.2 Test equipment 2116.8.3 Assembly of test flue 2316.8.4 Thermal conditioning 2316.8.5 Measurement of leakage rate . 2416.8.6 Expression of results 2416.9 Corrosion resistance. 2416.9.1 Test specimens 2416.9.2 Test equipment 2516.9.3 Test procedure . 2516.9.4 Exp

22、ression of results 2616.10 Water absorption . 2616.10.1Test specimen 2616.10.2Test equipment 2616.10.3Test procedure . 2616.10.4Expression of results 2616.11 Bulk density . 2616.11.1Test specimen 2616.11.2Test equipment 2716.11.3Test procedure . 2716.11.4Expression of results 2716.12 Abrasion resist

23、ance 2716.12.1Test flue 2716.12.2Test equipment 2716.12.3Test procedure . 2816.12.4Expression of results 2816.13 Test method for the determination of water and vapour flow (indirect method) 2916.13.1Test installation . 2916.13.2Test sample 3016.13.3Position of measuring points and records . 3016.13.

24、4Test procedure . 3116.13.5Results 3216.13.6Measuring equipment Composition, measuring range, uncertainty . 3216.13.7Test rig 3317 Designation 3418 Marking . 35Annex A (normative) Sampling procedures for an AQL of 10 % and inspection level S2 36A.1 Acceptability determination . 36A.2 Normal inspecti

25、on . 36A.3 Normal to reduced inspection 37A.4 Reduced to normal inspection . 38A.5 Tightened inspection 38A.6 Tightened to normal inspection . 38A.7 Discontinuation of inspection 39DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 4 Annex B (normative) Thermal resistance 40B.1 Method 1: simplified calculatio

26、n for flue liners without cavities . 40B.2 Method 2: thermal resistance of flue liners with or without cavities 40B.3 Method Approximate thermal resistance values . 45Annex C (normative) Measurement of the coefficient of friction of chimneys 47Annex ZA (informative) Clauses of this European Standard

27、 addressing the provisions of the EU Construction Products Directive . 49ZA.1 Scope and relevant characteristics 49ZA.2 Procedure of attestation of conformity of clay/ceramic flue liners and fittings 50ZA.3 CE Marking and labelling . 52Bibliography . 55DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 5 Fore

28、word This document (EN 1457-2:2012) has been prepared by Technical Committee CEN/TC 166 “Chimneys”, the secretariat of which is held by ASI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 20

29、12, and conflicting national standards shall be withdrawn at the latest by July 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights.

30、This document supersedes EN 1457:1999. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an

31、 integral part of this document. EN 1457 is made of two parts: EN 1457-1, Chimney Clay/ceramic flue liners Part 1: Flue liners operating under dry conditions Requirements and test methods; EN 1457-2, Chimney Clay/ceramic flue liners Part 2: Flue liners operating under wet conditions Requirements and

32、 test methods. The main changes with respect to the previous edition are: EN 1457 has been split in 2 parts: EN 1457-2 is a product standard for clay/ceramic flue liners operating under wet conditions. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the fol

33、lowing countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slo

34、vakia, Slovenia, Spain, Sweden, Switzerland Turkey and the United Kingdom. DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 6 1 Scope This European Standard is a product standard for clay/ceramic flue liners operating under wet conditions with solid walls or walls with vertical perforations for use in the c

35、onstruction of multiwall chimneys and flue pipes which serve to convey products of combustion from fireplaces or heating appliances to the outside atmosphere by negative or positive pressure. It includes the flue liners used for domestic and industrial chimneys which are not structurally independent

36、 (free-standing). This European Standard specifies the performance requirements for factory made flue liners and chimney fittings. Testing including thermal testing with or without insulation, marking and inspection are covered by this standard. Flue liners that are specified to this standard will m

37、eet the requirements of EN 1457-1 with the same working temperature, pressure, designation and soot fire resistance. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated ref

38、erences, the latest edition of the referenced document (including any amendments) applies. EN 312, Particleboards Specifications EN 1443:2003, Chimneys General requirements EN 10088-1, Stainless steels Part 1: List of stainless steels EN 13384-1:2002+A2:2008, Chimneys Thermal and fluid dynamic calcu

39、lation methods Part 1: Chimneys serving one appliance EN 14297:2004, Chimneys Freeze-thaw resistance test method for chimney products EN ISO 6946, Building components and building elements Thermal resistance and thermal transmittance Calculation method (ISO 6946) EN ISO 7500-1, Metallic materials Ve

40、rification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system (ISO 7500-1) ISO 2859-1, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-

41、by-lot inspection 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 1443:2003 and the following apply. 3.1 nominal size numerical designation of size which is a convenient round number equal to or approximately equal to either: a) the internal diameter

42、of circular flue liners; b) the internal width of square flue liners; c) the internal width and breadth of the cross section of rectangular flue liners NOTE The nominal length is expressed in millimetres. DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 7 3.2 nominal height numerical designation of the inte

43、rnal height in millimetres of a straight flue liner which is a convenient round number approximately equal to the internal height of the flue liner NOTE See Figure 1. Key 1 internal height Figure 1 Internal height 3.3 nominal angle of curvature angle subtended by a curved flue liner at the centre of

44、 the curve NOTE 1 The nominal angle is expressed in degrees. NOTE 2 See Figure 2. Key 1 angle of curvature 2 curved flue liner Figure 2 Angle of curvature 3.4 wet operating condition condition when the chimney is designed to operate normally with the temperature of the inner surface of the flue line

45、r at and below the water dew point DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 8 3.5 dry operating condition condition when the chimney is designed to operate normally with the temperature of the inner surface of the flue liner above the water dew point 4 Flue liners and openings 4.1 Flue liner cross-s

46、ections Flue liners shall be either: a) circular or square in cross-section with rebated or spigot and socket ends; b) square or rectangular in cross-section with rebated ends and rounded internal corners; c) circular, square or rectangular in cross-section with butt joints and jointed with a sleeve

47、; d) circular or square in cross-section with taper joints. a) Square b) Rectangular c) Circular d) Wall with vertical perforations Figure 3 Examples of cross-section configuration DIN EN 1457-2:2012-04 EN 1457-2:2012 (E) 9 a) Rebated b) Spigot is the safety factor = 5; H is the height of chimney in metres; G is the weight per metre in kilograms per metre. 9 Gas