DIN EN 14585-1-2006 Corrugated metal hose assemblies for pressure applications - Part 1 Requirements English version of DIN EN 14585-1 2006-04《压力设备用波纹金属软管组件 第1部分 要求》.pdf

1、 DEUTSCHE NORM April 2006DIN EN 14585-1 ICS 23.040.70 Corrugated metal hose assemblies for pressure applications Part 1: Requirements English version of DIN EN 14585-1:2006-04 Gewellte Metallschlauchleitungen fr Druckanwendungen Teil 1: Anforderungen Englische Fassung DIN EN 14585-1:2006-04 Document

2、 comprises 26 pages No part of this standard may be reproduced without prior permission of DIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, has the exclusive right of sale for German Standards (DIN-Normen). English price group 13 www.din.de www.beuth.de !,k4

3、“10.06 9729017DIN EN 14585-1:2006-04 2 National foreword This standard has been prepared by CEN/TC 342 Metal hoses, hose assemblies, bellows and expansion joints (Secretariat: Italy). The responsible German body involved in its preparation was the Normenausschuss Rohrleitungen und Dampfkesselanlagen

4、 (Pipelines and Boilers Standards Committee), Technical Committee NA 082-00-01 AA Schlauchleitungen und Kompensatoren aus Metall. EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 14585-1 January 2006 ICS 23.040.70 English Version Corrugated metal hose assemblies for pressure applications - Part

5、1: Requirements Tuyauteries mtalliques flexibles onduleuses pour applications sous pression - Partie 1 : Prescriptions Gewellte Metallschlauchleitungen fr Druckanwendungen -Teil 1: Anforderungen This European Standard was approved by CEN on 21 November 2005. CEN members are bound to comply with the

6、CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or

7、to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versio

8、ns. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden

9、, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. R

10、ef. No. EN 14585-1:2006: EEN 14585-1:2006 (E) 2 Contents Page Foreword 3 Introduction4 1 Scope .5 2 Normative references .5 3 Terms and definitions.5 4 Classification.7 5 SEP pressure hose assemblies .8 6 CAT pressure hose assemblies .8 6.1 Materials 8 6.2 Design requirements 10 6.3 Manufacturing .1

11、2 6.4 Cleaning.15 6.5 Repair and rework.15 6.6 Final tests 15 6.7 Marking 15 6.8 Final assessment 16 6.9 Operating instructions16 6.10 Technical documentation.17 Annex A (informative) Classification of pressure hose assemblies.18 Annex ZA (informative) Relationship between this European Standard and

12、 the Essential Requirements of EU Pressure Equipment Directive 22 Bibliography.24 EN 14585-1:2006 (E) 3 Foreword This European Standard (EN 14585-1:2006) has been prepared by Technical Committee CEN/TC 342 “Metal hoses, hose assemblies, bellows and expansion joints”, the secretariat of which is held

13、 by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2006, and conflicting national standards shall be withdrawn at the latest by July 2006. This European Standard has been prepared under

14、 a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s) 97/23/EC 1. For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this European Standard. This standard provides

15、one means of conforming to the related essential requirements. This standard has been produced to address the specific needs of corrugated metal hose assemblies for pressure applications using, and when necessary supplementing, the requirements of EN ISO 10380 “Pipework Corrugated metal hoses and ho

16、se assemblies” which is the base standard for hoses and hose assemblies for general purposes. This standard consists of 2 parts: EN 14585-1 “Corrugated metal hose assemblies for pressure applications Part 1 Requirements”; prCEN/TR 14585-2 “Corrugated metal hose assemblies for pressure applications P

17、art 2 Guidance for the use of conformity assessment procedures”. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, Fran

18、ce, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 14585-1:2006 (E) 4 Introduction The requirements of this standard concern designers, manu

19、facturers, suppliers and importers of corrugated metal hose assemblies for pressure application. The unique nature of a corrugated metal hose assembly is characterised: by the interactive role of its pressure bearing parts: corrugated metal hose, braid, fittings and its permanent joints; and by the

20、opposing requirements of pressure resistance and flexibility. PED, Annex I, Clause 2.2.2 as a general rule limits the experimental design method for piping to PSDN less than 3000. For the time being there is no officially recognised calculation method available to design hose assemblies. Accordingly

21、 it is essential that validation tests support design for all values of PS.DN. EN 14585-1:2006 (E) 5 1 Scope This European Standard specifies the requirements for material, design, manufacturing, testing and documentation for corrugated metal hose assemblies for pressure applications for use with a

22、maximum allowable pressure PS greater than 0,5 bar. 2 Normative references The following referenced documents are indispensable for the application of this European Standard. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (

23、including any amendments) applies. EN 287-1,Qualification test of welders - Fusion welding - Part 1: Steels EN 1418, Welding personnel - Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 1593, Non

24、destructive testing Leak testing Bubble emission techniques EN 1779, Non destructive testing Leak testing Criteria for method and technique selection prEN 10028-7, Flat products made of steels for pressure purposes - Part 7: Stainless steels EN 10045-1, Metallic materials - Charpy impact test - Part

25、 1: Test method EN 10088-1, Stainless steels - Part 1: List of stainless steels EN 10204:2004, Metallic products - Types of inspection documents EN 13133, Brazing - Brazer approval EN 13134, Brazing - Procedure approval EN 13480-2, Metallic industrial piping Part 2: Materials EN ISO 7369:2004, Pipew

26、ork - Metal hoses and hose assemblies - Vocabulary (ISO 7369:2004) EN ISO 9606-4, Approval testing of welders - Fusion welding - Part 4: Nickel and nickel alloys (ISO 9606-4:1999) EN ISO 10380:2003, Pipework - Corrugated metal hoses and hose assemblies (ISO 10380:2003) EN ISO 15614-1, Specification

27、and qualification of welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2004) 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO

28、 7369:2004 and the following apply. 3.1 metal hose assembly assembly of a corrugated metal hose with its end fittings EN 14585-1:2006 (E) 6 NOTE In the context of Pressure Equipment Directive (PED), a metal hose assembly is a component of piping and not a PED assembly. 3.2 pressure hose assembly cor

29、rugated metal hose assembly for pressure PS greater than 0,5 bar 3.3 SEP pressure hose assembly pressure hose assembly related to Pressure Equipment Directive 97/23/EC, Article 3, Paragraph 3 3.4 CAT pressure hose assembly pressure hose assembly related to Categories in Pressure Equipment Directive

30、97/23/EC 3.5 PS maximum allowable pressure at maximum allowable temperature for which the pressure hose assembly is designed, as specified by the manufacturer 3.6 TS minimum/maximum temperatures for which the pressure hose assembly is designed, as specified by the manufacturer 3.7 parts 3.7.1 main p

31、ressure bearing parts parts, such as corrugated metal hose, braid, tube end, the failure of which may result in a sudden discharge of pressure energy 3.7.2 pressure bearing parts other than main pressure bearing parts parts, such as swivel nuts, flanges, threaded fittings, the failure of which may n

32、ot lead to a sudden discharge of pressure energy 3.7.3 attachments to main pressure bearing parts and to pressure parts parts, such as ferrules, that are directly welded to parts defined in 3.7.1 or 3.7.2 3.7.4 other parts parts, such as safety lines, external protections, that are not parts accordi

33、ng to 3.7.1, 3.7.2 or 3.7.3 3.8 experimental tests tests made to develop an experimental design method 3.9 validation tests tests made to validate a calculation design method 3.10 category grouping according to the Pressure Equipment Directive 97/23/EC NOTE For categories definitions, see also prCEN

34、/TR 14585-2. EN 14585-1:2006 (E) 7 3.11 temperature derating factor coefficient relating the maximum allowable pressure load at temperature compared to the maximum allowable load at ambient 4 Classification Pressure hose assemblies are classified by the manufacturer using diagrams (see Figures A.1,

35、A.2, A.3 and A.4) into SEP pressure hose assemblies or CAT pressure hose assemblies that lead in the following clauses to different requirements and evaluation procedures. Their classification depends on DN and PS and on the type of fluid they contain according to Table 1. When a pressure hose assem

36、bly has different DNs along its length, the classification shall be determined by the largest DN section of the pressure hose assembly. Where a pressure hose assembly can be subjected to different working conditions, the classification shall be made on the basis of the more severe working conditions

37、. Where a pressure hose assembly can contain several fluids, the classification shall be made on the basis of the fluid of the highest category. Table 1 Classification of the pressure hose assemblies Fluid Dangerous fluids in Group 1 (explosive, extremely flammable, highly flammable, flammable - whe

38、re the maximum allowable temperature is above flashpoint - very toxic, toxic and oxidizing) Other fluids in Group 2 Gases, liquefied gases, gases dissolved under pressure, vapours and liquids with a vapour pressure at maximum allowable pressure greater than 0,5 bar above normal atmospheric pressure

39、(1013 mbar) Fluids in Group 1 with a DN greater than 25 (see also Figure A.1) Fluids in Group 2 with a DN greater than 32 and a product of PS and DN greater than 1000 bar (see also Figure A.2) Liquids having a vapour pressure at maximum allowable temperature (TS) of more than 0.5 bar above normal at

40、mospheric pressure (1013 mbar) Fluids in Group 1 with a DN greater than 25 and a product of PS and DN greater than 2000 bar (see also Figure A.3) Fluids in Group 2 with a PS greater than 10 bar, a DN greater than 200 and a product of PS and DN greater than 5000 bar (see also Figure A.4) CAT pressure

41、 hose assemblies are also sub-classified into categories (I, II and III) depending on DN and PS and on the type of fluid they contain, see prCEN/TR 14585-2. NOTE 1 The demarcation lines in the Figures A.1 to A.4 defining the limits between the SEP and CAT pressure hose assemblies belong to the SEP p

42、ressure hose assembly. NOTE 2 National regulations transposing the Council Directive 67/548/EC 2 of 27 June 1967 on classification of dangerous substances should be considered. In case of doubt regarding the group to which a fluid belongs, the manufacturer should obtain the information from the user

43、. EN 14585-1:2006 (E) 8 NOTE 3 Particular care should be taken with unstable gases such as acetylene, methyl acetylene, vinylfluoride etc. 5 SEP pressure hose assemblies The requirements for materials, design, manufacturing, pressure test, leak test, marking and operating instructions for SEP pressu

44、re hose assemblies shall be in accordance with EN ISO 10380. 6 CAT pressure hose assemblies 6.1 Materials 6.1.1 Materials requirements 6.1.1.1 The materials used for corrugated metal hose, braid, ferrules and fittings shall be selected on the basis of their suitability for fabrication and intended u

45、se and shall conform to a harmonized standard or comply with a European Approval of Material (EAM) or have a Particular Material Appraisal (PMA). NOTE The PED requires that for a Category III pressure hose assembly PMA be performed by a notified body. 6.1.1.2 Low temperature requirement a) Suitable

46、materials for corrugated metal hoses, braids and ferrules for low temperature applications listed in Table 2 shall be used. Table 2 Materials to be used at low temperature for corrugated metal hoses, braids and ferrules Materials Standard for corrugated metal hose material Number Minimum allowable t

47、emperature according to EN 13480-2 Standard for braid and ferrule materialNumber Minimum allowable temperature according to EN 13480-2 1.4306 - 270 C 1.4306 - 270 C 1.4435 - 270 C 1.4435 - 270 C 1.4401 - 196 C 1.4301 - 196 C 1.4404 - 196 C 1.4401 - 196 C 1.4541 - 196 C 1.4404 - 196 C 1.4571 - 196 C

48、1.4541 - 196 C prEN 10028-7 EN 10088-1: 1.4571 - 196 C b) For fittings suitable low temperature materials shall be used. In addition, for temperature below TS 20 C, fittings made of austenitic stainless steel with thickness greater than 20 mm or of ferritic steel and other materials with a thickness

49、 greater than 5 mm shall pass a Charpy V-notch test according to EN 10045-1. The materials used for fittings shall pass the impact test with an impact energy of at least 40 J for austenitic stainless steel and at least 27 J for carbon steel. EN 14585-1:2006 (E) 9 6.1.1.3 When choosing materials including joining consumables due care shall be taken regarding: compatibility with each other; resistance against corrosion caused by the transported fluid; resistance against corrosion caused by the environment; degra