DIN EN 14681-2010 Safety of machinery - Safety requirements for machinery and equipment for production of steel by electric arc furnaces German version EN 14681 2006+A1 2010《机械安全性 .pdf

1、October 2010 Translation by DIN-Sprachendienst.English price group 17No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).IC

2、S 25.180.10; 77.180!$kN“1725743www.din.deDDIN EN 14681Safety of machinery Safety requirements for machinery and equipment for production ofsteel by electric arc furnaces (includes Amendment A1:2010)English translation of DIN EN 14681:2010-10Sicherheit von Maschinen Sicherheitsanforderungen fr Anlage

3、n und Einrichtungen zur Erzeugung von Stahl mittelsElektrolichtbogenofen (enthlt nderung A1:2010)Englische bersetzung von DIN EN 14681:2010-10Scurit des machines Exigences de scurit pour les machines et les quipements pour la production dacierpar four arc lectrique (Amendement A1:2010 inclus)Traduct

4、ion anglaise de DIN EN 14681:2010-10SupersedesDIN EN 14681:2007-07See start of validitywww.beuth.deDocument comprises 43 pagesIn case of doubt, the German-language original shall be considered authoritative.10.10 DIN EN 14681:2010-10 2 A comma is used as the decimal marker. Start of validity This st

5、andard takes effect on 1 October 2010. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 322 “Equipments for making and shaping of metals Safety requir ments” (Secretariat: DIN, Germany). The responsible German body involved i

6、n its preparation was the Normenausschuss Maschinenbau (Mechanical Engineering Standards Committee), Working Committee NA 060-02-01 AA Stahlerzeugung of Section Htten- und Walzwerkeinrichtungen. This standard contains specifications meeting the essential requirements set out in Annex I of the new “M

7、achinery Directive”, Directive 2006/42/EC, and which apply to machines that are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directive. Once this standard is cited in the Official Journ

8、al of the European Union, it is deemed a “harmonized” standard and thus, a manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). The European Standards referred to in this document have been published as the correspo

9、nding DIN EN or DIN EN ISO Standards with the same number. For the International Standards which have not been published as DIN ISO Standards with the same number, there are no national standards available, except for that below, which corresponds as follows: ISO 3864-1 similar to DIN 4844-1 Amendme

10、nts This standard differs from DIN EN14681:2007-07 as follows: a) the relevant specifications of the new Machinery Directive 2006/42/EC have been taken into account; b) references to EN 294, EN 418, EN 563 and EN 954-1 have been replaced by references to the corresponding EN ISO Standards; c) normat

11、ive references to EN 614-1/-2, EN 894-1/-2/-3, EN 60447, EN ISO 7731, EN ISO 11064-1 and ISO 3864-1 have been added; d) Annex ZA (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been modified. Previous editions DIN EN 14681: 20

12、07-07 eDIN EN 14681:2010-10 3 National Annex NA (informative) Bibliography DIN 4844-1, Graphical symbols Safety colours and safety signs Part 1: Design principles for safety signs in workplaces and public areas DIN EN 14681:2010-10 4 This page is intentionally blank EUROPEAN STANDARD NORME EUROPENNE

13、 EUROPISCHE NORM EN 14681:2006+A1 April 2010 ICS 25.180.10; 77.180 Supersedes EN 14681:2006English Version Safety of machinery - Safety requirements for machinery and equipment for production of steel by electric arc furnaces Scurit des machines - Exigences de scurit pour les machines et les quipeme

14、nts pour la production dacier par four arc lectrique Sicherheit von Maschinen - Sicherheitsanforderungen fr Anlagen und Einrichtungen zur Erzeugung von Stahl mittels Elektrolichtbogenofen This European Standard was approved by CEN on 26 June 2006 and includes Amendment 1 approved by CEN on 28 Februa

15、ry 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obta

16、ined on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Manage

17、ment Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherla

18、nds, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in

19、any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14681:2006+A1:2010: EEN 14681:2006+A1:2010 (E) 2 Contents Page Foreword 4Introduction .51 Scope 62 Normative references 73 Terms, definitions and abbreviations 93.1 Terms and definitions .93.2 Abbreviations 104 List o

20、f significant hazards . 115 Safety requirements and/or measures . 115.1 General . 115.1.1 General design requirements 115.1.2 Electrical melting power supply 125.1.3 Electrical low voltage supply . 125.1.4 Grounding of mechanical furnace parts 125.1.5 Fluid systems 125.1.6 Linked equipment . 135.1.7

21、 !Ergonomic principles 135.1.8 Leakage from hydraulic system and EAF-Transformer 145.1.9 Access . 145.1.10 Safety control system 145.1.11 Harmful areas 145.1.12 Blocking device for tilting platform 155.1.13 Gantry movement . 155.1.14 Loss of energy 155.1.15 Electrode clamp 155.1.16 Pulpit 155.1.17 P

22、ersonal protective equipment (PPE) 165.1.18 Warning devices and safety signs“ . 165.1.19 !Surface temperatures and heat radiation 165.1.20 Noise . 165.1.21 Vibrations“ 175.2 List of significant hazards, hazardous situations, safety requirements and/or measures . 175.2.2 EAF including scrap pre-heati

23、ng 195.3 Special requirements for explosion prevention and protection 215.4 Noise reduction as a safety requirement . 225.4.1 Noise reduction at source by design 225.4.2 Noise reduction by protective measures . 235.4.3 Noise reduction by information . 236 Verification of the safety requirements and/

24、or measures 237 Information for use . 247.1 General . 247.2 Warning devices and safety signs 247.3 Accompanying documents 247.3.1 Instruction handbook . 247.3.2 Machine/equipment declaration 247.3.3 Instruction for transportation and assembly of the equipment . 257.3.4 Information about commissionin

25、g and dismantling of the equipment . 257.3.5 Operation instructions concerning the equipment . 26DIN EN 14681:2010-10 EN 14681:2006+A1:2010 (E) 3 7.3.6 Maintenance manual . 277.4 Minimum marking 277.5 Training of personnel 28Annex A (normative) Noise test code . 29Annex B (normative) Equipment cover

26、ed by this European Standard . 33Annex C (informative) Examples of electric arc furnaces 35Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 37Annex ZB (informative) Relationship between this European Standard and the Essen

27、tial Requirements of EU Directive 94/9/EC 38Bibliography 39Figures Figure B.1 Specification of equipment covered by this standard (solid line) and take over points of linked equipment (dashed line) . 34 Figure C.1 Example of an EAF 35 Figure C.2 Example of an EAF: Single shaft furnace with scrap pre

28、heating system . 36 Tables Table 1 Significant hazards, hazardous situations, safety requirements and/or measures 18 Table A.1 Example of declared dual-number noise emission values 32 Table B.1 EAF with AC technology 33 Table B.2 EAF with DC technology 33 Table B.3 Auxiliaries 33 DIN EN 14681:2010-1

29、0 EN 14681:2006+A1:2010 (E) 4 Foreword This document (EN 14681:2006+A1:2010) has been prepared by Technical Committee CEN/TC 322 “Equipments for making and shaping of metals - Safety requirements”, the secretariat of which is held by DIN. This European Standard shall be given the status of a nationa

30、l standard, either by publication of an identical text or by endorsement, at the latest by October 2010, and conflicting national standards shall be withdrawn at the latest by October 2010. This document includes Amendment 1, approved by CEN on 2010-02-28. This document supersedes EN 14681:2006. The

31、 start and finish of text introduced or altered by amendment is indicated in the text by tags!“XAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such paten

32、t rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of thi

33、s document. This European Standard was elaborated by CEN/TC 322/WG1 comprising experts from the following countries: Austria, Germany, Italy and Sweden. NOTE Initially it was planned to prepare this European Standard as a part of the standard series EN 746 “Industrial thermoprocessing equipment“. As

34、 a result of the time gap between the elaboration of EN 746-1:1997 and this European Standard the goal could not be achieved because of a diverging technical level in both standards. For the next revision of both standards it is foreseen to reconsider the initial plan. According to the CEN/CENELEC I

35、nternal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Lu

36、xembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN EN 14681:2010-10 EN 14681:2006+A1:2010 (E) 5 Introduction This European Standard is a type C standard as stated in EN ISO 12100. The machinery concerned and the ext

37、ent to which hazards, hazardous situations and events are covered are indicated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisio

38、ns of the other standards, for machines that have been designed and built according to the provisions of this type C standard. Where for clarity an example of a preventive measure is given in this European Standard, this should not been considered as the only possible solution. Any other solution le

39、ading to the same risk reduction is permissible if an equivalent level of safety is achieved. DIN EN 14681:2010-10 EN 14681:2006+A1:2010 (E) 6 1 Scope This European Standard specifies the general safety requirements for electric arc furnaces (EAF) to melt steel not containing radioactive material. T

40、his European Standard deals with all significant hazards, hazardous situations and events pertinent to EAF, when used as intended and under conditions foreseen by the manufacturer, but also includes foreseeable faults and malfunctions in case of misuse. This European Standard specifies also criteria

41、 for the plant and equipment integrated in the production process. This European Standard specifies the requirements to ensure the safety of persons which are to be met during the design, assembly, transport, commissioning, operation, maintenance and decommissioning of the equipment. This European S

42、tandard assumes that installations are operated and maintained by adequately trained and competent personnel. Manual intervention for setting, adjustment and maintenance is accepted as part of the normal use of the equipment. This European Standard covers the following equipment (see Annex B): EAF w

43、ith AC technology (alternating current); EAF with DC technology (direct current); scrap pre-heating technology; associated equipment/devices according Annex B. The following equipment is not covered by this European Standard: induction furnace; resistance-arc furnace; electron beam furnace; plasma f

44、urnace; other electrical furnaces used in secondary steelmaking. This European Standard does not specify safety requirements for the following equipment, which can be an integral or complementary part of the equipment covered by the Scope: a) cranes; b) scrap basket; c) transport car for scrap baske

45、t; d) elephant house (furnace encasing for environmental reasons); e) separate scrap drying equipment. DIN EN 14681:2010-10 EN 14681:2006+A1:2010 (E) 7 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edi

46、tion cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. !EN 614-1, Safety of machinery Ergonomic design principles Part 1: Terminology and general principles EN 614-2, Safety of machinery Ergonomic design principles Part 2: Intera

47、ctions between the design of machinery and work tasks EN 842, Safety of machinery Visual danger signals General requirements, design and testing EN 894-1, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 1: General principles for human interactions wi

48、th displays and control actuators EN 894-2, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2: Displays EN 894-3, Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 3: Control actuators EN 981, Safety of machinery System of auditory and visual danger and information signals EN 982:1996, Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 983:1996, Safety of machinery Safety requirements for fluid power systems and t