DIN EN 14879-4-2008 Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media - Part 4 Linings on metallic .pdf

1、January 2008DEUTSCHE NORM English price group 17No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 25.220.60!$K:E“1402334

2、www.din.deDDIN EN 14879-4Organic coating systems and linings for protection of industrialapparatus and plants against corrosion caused by aggressive media Part 4: Linings on metallic componentsEnglish version of DIN EN 14879-4:2008-01Beschichtungen und Auskleidungen aus organischen Werkstoffen zum S

3、chutz vonindustriellen Anlagen gegen Korrosion durch aggressive Medien Teil 4: Auskleidungen fr Bauteile aus metallischen WerkstoffenEnglische Fassung DIN EN 14879-4:2008-01SupersedesDIN 28055-1:2002-04 andDIN 28055-2:2002-04www.beuth.deDocument comprises 42 pagesDIN EN 14879-4:2008-01 2 National fo

4、reword This standard has been prepared by CEN/BT/TF 130 “Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Ch

5、emischer Apparate-bau (Process Engineering Standards Committee), Technical Committee NA 012-00-02 AA Oberflchen-schutz. The DIN Standards corresponding to the International Standards referred to in clause 2 of the EN are as follows: ISO 813 DIN ISO 813 ISO 1817 DIN ISO 1817 IEC 60093 DIN IEC 60093 I

6、EC 60167 DIN IEC 60167 Amendments This standard differs from DIN 28055-1:2002-04 and DIN 28055-2:2002-04 as follows: a) The requirements specified in DIN 28055-1:2002-04 and DIN 28055-2:2002-04 have been combined in this standard. b) The clauses have been rearranged. c) The concept 3.1 “loose lining

7、” has been added. d) Normative references have been updated. Previous editions DIN 28055-1: 1990-09, 2002-04 DIN 28055-2: 1991-02, 2002-04 National Annex NA (informative) Bibliography DIN ISO 813, Rubber, vulcanized or thermoplastic Determination of adhesion to a rigid substrate 90 peel method DIN I

8、SO 1817, Rubber vulcanised Determination of the effect of liquids DIN IEC 60093, Methods of test for insulating materials for electrical purposes Volume resistivity and surface resistivity of solid electrical insulating materials DIN IEC 60167, Methods of test for insulating materials for electrical

9、 purposes Insulation resistance of solid materials EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 14879-4August 2007ICS 25.220.60English VersionOrganic coating systems and linings for protection of industrialapparatus and plants against corrosion caused by aggressivemedia - Part 4: Linings on met

10、allic componentsSystmes de revtements organiques de peinture et autresrevtements rapports pour la protection des appareils etinstallations industriels contre la corrosion par des milieuxagressifs - Partie 4: Revtements rapports pourcomposants mtalliquesBeschichtungen und Auskleidungen aus organische

11、nWerkstoffen zum Schutz von industriellen Anlagen gegenKorrosion durch aggressive Medien - Teil 4: Auskleidungenfr Bauteile aus metallischen WerkstoffenThis European Standard was approved by CEN on 24 June 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate

12、 the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists

13、in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies

14、of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN

15、COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 14879-4:2007: EEN 14879-4:2007 (E) 2

16、 Contents Page Foreword4 1 Scope 5 2 Normative references 5 3 Terms and definitions .7 4 General7 4.1 Materials .7 4.1.1 Metallic substrates and semi-finished products 7 4.1.2 Linings 7 4.2 Selection criteria9 4.2.1 General9 4.2.2 Aggressive substances.10 4.2.3 Type and frequency of fluid loading12

17、4.2.4 Thermal loading .12 4.2.5 Changes in temperature12 4.2.6 Mechanical loading13 4.2.7 Climatic influences 13 4.2.8 Additional requirements .13 4.3 Load profile 13 4.4 Design of component 13 4.5 Manufacture of the lining 13 4.5.1 Environmental conditions.13 4.5.2 Surface condition and preparation

18、 of the substrate14 4.5.3 Preparation and application of pre-cut parts of the semi-finished products 14 4.5.4 Lining joints15 4.5.5 Thermal post treatment.17 4.6 Lined component.17 5 Repair of defects17 6 Designations 17 7 Packaging, transport, storage and installation 18 7.1 General18 7.2 Packaging

19、 and transport.18 7.3 Storage18 7.4 Installation 19 8 External finish of surfaces not to be lined 19 9 Testing 19 9.1 General19 9.2 Basic requirements19 9.2.1 Resistance to the service fluid.19 9.2.2 Cleaning and neutralizing processes 19 9.2.3 Adhesive strength19 9.2.4 Capability of dissipating ele

20、ctrostatic charges 19 9.2.5 Additional requirements .20 9.3 Testing of suitability20 9.3.1 General20 9.3.2 Testing of resistance and tightness to the service fluid .21 9.3.3 Testing of adhesive strength21 9.3.4 Testing of capability to dissipate electrostatic charges22 9.4 Acceptance inspection22 9.

21、4.1 General22 9.4.2 Visual inspection .22 9.4.3 Measurement of lining thickness.23 9.4.4 Testing of Hardness 24 9.4.5 Testing of Adhesion 25 EN 14879-4:2007 (E) 3 9.4.6 High-voltage testing for tightness .26 9.4.7 Testing of capability to dissipate electrostatic charges (special test) 27 9.4.8 Destr

22、uctive testing of weld seams (special test) .27 9.4.9 Test report27 Annex A (informative) 28 Annex B (normative) Material combinations to which the media lists for rubber linings are applicable .29 B.1 Hard rubber linings (media list I).29 B.2 Soft rubber linings.29 B.2.1 Butyl rubber, halogenated b

23、utyl rubber (media list II)29 B.2.2 Chloroprene rubber (media list III) .29 B.3 Test media for the media lists29 B.3.1 General .29 B.3.2 Media lists 30 Annex C (normative) Test fluid groups for verification of suitability for material/media combinations .32 Annex D (normative) Testing the dissipatin

24、g capability.35 D.1 Principle .35 D.1.1 Dissipation resistance 35 D.1.2 Dissipation resistance to earth 35 D.2 Testing of dissipation resistance of test samples .35 D.2.1 Test equipment35 D.2.2 Test procedure.35 D.2.3 Test report36 D.3 Measurement of dissipation resistance to earth on the completely

25、 applied lining .36 D.3.1 Test equipment36 D.3.2 Preparation of the lining .36 D.3.3 Procedure.36 D.3.4 Test report37 Annex E (informative) Sample form for acceptance inspection report .38 Annex F (informative) Adeviations39 Bibliography40 EN 14879-4:2007 (E) 4 Foreword This document (EN 14879-4:200

26、7) has been prepared by Technical Committee CEN/BT/Task Force 130 “Or-ganic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media”, the secretariat of which is held by DIN. This European Standard shall be given the status of a nati

27、onal standard, either by publication of an identical text or by endorsement, at the latest by February 2008, and conflicting national standards shall be withdrawn at the latest by February 2008. EN 14879 “Organic coating systems and linings for protection of industrial apparatus and plants against c

28、orrosion caused by aggressive media“ consists of the following parts: Part 1: Terminology, design and preparation of substrate Part 2: Coatings on metallic components Part 3: Coatings on concrete components Part 4: Linings on metallic components Part 5: Linings on concrete components Part 6: Combine

29、d lining with tile and brick layers According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greec

30、e, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 14879-4:2007 (E) 5 1 Scope This document describes the requirements for and methods of testing of organic l

31、inings which are applied to metallic process engineering equipment that will come in contact with chemical substances. The requirements specified here may be used for the purposes of quality control (e.g. as agreed between the contract partners1). The standard applies to linings which serve one or m

32、ore of the following purposes: to protect the component from adverse effects of aggressive substances; to protect waters (e.g. ground water) from harmful substances; to protect the charge from becoming contaminated by components released from the substrate material; to achieve a particular surface q

33、uality. This standard applies to vessels, apparatus, piping parts and other components for process plants made of metallic substrate materials which are in contact with media and are provided with a surface protection made of a) prefabricated, natural or synthetic rubber based sheeting (subsequently

34、 named rubber lining), to be applied in the workshop or on site; b) prefabricated, phenol formaldehyde or epoxy resin based sheeting (subsequently named duroplastic lin-ing), to be applied in the workshop only; c) prefabricated, thermoplastic products (e.g. foils, sheeting, plates, pipes) (subsequen

35、tly named thermo-plastic lining), to be applied in the workshop or on site. The standard specifies the requirements, acceptance inspection, packaging, transport, storage and installation of organic linings for metallic materials. The tests described in this standard are intended for verification of

36、the suitability of sheeting used for linings and for acceptance inspection to be carried out on the products during or after application of the lining or as part of routine inspections to determine any changes effected in the lining during service. 2 Normative references The following referenced doc

37、uments are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 59, Glass reinforced plastics Measurement of hardness by means of a Barco

38、l impressor EN 228, Automotive fuels Unleaded petrol Requirements and test methods EN 590, Automotive fuels Diesel Requirements and test methods EN 12814 (series), Testing of welded joints of thermoplastics semi-finished products prEN 13122, Hot gas welding of semifinished products of thermoplastic

39、materials EN 14728, Imperfections in thermoplastic welds Classification 1) For the purposes of this standard, the contract partners are the lining material manufacturer, the component manufac-turer, the person(s) responsible for applying the lining, and the client ordering the linings. EN 14879-4:20

40、07 (E) 6 EN 14879-1:2005, Organic coating systems and linings for protection of industrial apparatus and plants against corrosion caused by aggressive media Part 1: Terminology, design and preparation of substrate EN ISO 291, Plastics - Standard atmospheres for conditioning and testing (ISO 291:2005

41、) EN ISO 868, Plastics and ebonite - Determination of indentation hardness by means of a durometer (Shore hardness) (ISO 868:2003) EN ISO 2039-1, Plastics Determination of hardness Part 1: Ball indentation method (ISO 2039-1:2001) EN ISO 4624:2003, Paints and varnishes Pull-off test for adhesion (IS

42、O 4624:2002) EN ISO 8503-1, Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned su

43、rfaces (ISO 8503-1:1988) EN ISO 8503-2, Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 2: Method for the grading of surface profile of abrasive blast-cleaned steel - Comparator procedure (ISO

44、8503-2:1988) EN ISO 12944-4, Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 4: Types of surface and surface preparation (ISO 12944-4:1998) IEC 60093:1980, Methods of test for volume resistivity and surface resistivity of solid electrical insulating ma-

45、terials IEC 60167, Methods of test for the determination of the insulation resistance of solid insulating materials ISO 813, Rubber, vulcanized or thermoplastic Determination of adhesion to a rigid substrate 90 degree peel method ISO 1817, Rubber vulcanised Determination of the effect of liquids EN

46、14879-4:2007 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 14879-1:2005 and the following ap-ply. 3.1 loose lining loose shirt lining lining partly fixed mechanically but not glued to the surface 4 General 4.1 Materials 4.1.1 Metallic substrat

47、es and semi-finished products In accordance with EN 14879-1. 4.1.2 Linings 4.1.2.1 General The lining materials used shall be suitable for the respective chemical, thermal, mechanical and other stresses to be expected in service. The requirements for the lining shall be subject to agreement between

48、the user/customer and the manufacturer. Verification of suitability shall be performed in accordance with Clause 9. The linings shall be tight and free from pores. For the purpose of this standard, pores are interconnected depth-penetrating cannular cavities (voids). The linings shall show no visibl

49、e imperfections such as blisters, inclusions or impurities, which are likely to reduce their protective properties. 4.1.2.2 Rubber linings A distinction shall be made between soft and hard rubber linings. a) Soft rubber linings Non-vulcanised and vulcanised semi-finished rubber based products shall be used as lining materials. The nominal lining thickness should be 4 mm. Other thickness has to be agreed and referenced in the standard designation. The following types of soft rubber materials are common