DIN EN 1492-1-2009 Textile slings - Safety - Part 1 Flat woven webbing slings made of man-made fibres for general purpose use (includes Amendment A1 2008) English version of DIN EN.pdf

1、May 2009DEUTSCHE NORM English price group 16No part of this standard may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).ICS 53.020.30!$W_A“1526030www.

2、din.deDDIN EN 1492-1Textile slings Safety Part 1: Flat woven webbing slings made of man-made fibres for generalpurpose use (includes Amendment A1:2008)English version of DIN EN 1492-1:2009-05Textile Anschlagmittel Sicherheit Teil 1: Flachgewebte Hebebnder aus Chemiefasern fr allgemeine Verwendungszw

3、ecke(enthlt nderung A1:2008)Englische Fassung DIN EN 1492-1:2009-05SupersedesDIN EN 1492-1:2000-10See start of validitywww.beuth.deDocument comprises 38 pagesDIN EN 1492-1:2009-05 2 Start of validity This standard takes effect on 1 May 2009. DIN EN 1492-1:2000-10 may be used in parallel until 28 Dec

4、ember 2009. National foreword This standard includes safety requirements. This standard has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories Safety” (Secretariat: BSI, United Kingdom). The responsible German body involved in its preparation was the Norm

5、enausschuss Textil und Textilmaschinen (Textilnorm) (Textiles and Textile Machinery Standards Committee), Mirror Committee NA 106-01-03 AA Chemiefaserhebebnder und Zurrgurte. For further information about Textilnorm, please refer to www.din.de. This standard includes Amendment A1:2008 to EN 1492-1:2

6、000 and contains specifications meeting the essential requirements set out in Annex I of the “Machinery Directive”, Directive 98/37/EC, (valid until 28 December 2009) and the “revised Machinery Directive”, Directive 2006/42/EC, which takes effect on 29 December 2009, and which apply to machines that

7、 are either first placed on the market or commissioned within the EEA. This standard serves to facilitate proof of compliance with the essential requirements of the directives. Once this standard is cited in the Official Journal of the European Union, it is deemed a “harmonized” standard and thus, a

8、 manufacturer applying this standard may assume compliance with the requirements of the Machinery Directive (“presumption of conformity”). This European Standard includes also Corrigendum 1 issued by CEN on 2006-06-07. This European Standard is part of a series of standards dealing with the safety o

9、f textile slings. DIN EN 1492 consists of the following parts, under the general title Textile slings Safety: Part 1: Flat woven webbing slings made of man-made fibres for general purpose use Part 2: Roundslings made of man-made fibres for general purpose use Part 4: Lifting slings for general servi

10、ce made from natural and man-made fibre rope Amendments This standard differs from DIN EN 1492-1:2000-10 as follows: a) Amendment 1 and Corrigendum 1 have been incorporated. b) Clause 7 “Marking” and clause 8 “Manufacturers certificate” have been supplemented. c) Annex ZA (informative) “Relationship

11、 between this European Standard and the Essential Requirements of EU Directive 98/37/EC” has been included. d) Annex ZB (informative) “Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC” has been added. Previous editions DIN 61360-1: 1973-04, 1978-0

12、7, 1986-03 DIN 61360-2: 1973-04, 1978-07, 1980-04, 1986-03 DIN EN 1492-1: 2000-10 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1492-1:2000+A1 November 2008 ICS 53.020.30 Supersedes EN 1492-1:2000 English Version Textile slings - Safety - Part 1: Flat woven webbing slings made of man-made fib

13、res for general purpose use Elingues textiles - Scurit - Partie 1: Elingues plates en sangles tisses en textiles chimiques dusage courant Textile Anschlagmittel - Sicherheit - Teil 1: Flachgewebte Hebebnder aus Chemiefasern fr allgemeine Verwendungszwecke This European Standard was approved by CEN o

14、n 25 June 2000 and includes Corrigendum 1 issued by CEN on 7 June 2006 and Amendment 1 approved by CEN 11 September 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard witho

15、ut any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language

16、made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

17、rance, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE

18、 FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1492-1:2000+A1:2008: EEN 1492-1:2000+A1:2008 (E) 2 Contents Page Foreword4 Introduction .5 1 Scope 5 2 Normativ

19、e references 6 3 Terms and definitions .6 4 Hazards .8 Table 1 Hazards and associated requirements.8 5 Safety requirements 9 Figure 1 Webbing width and thickness .10 Table 2 Summary and type designation of main types of flat woven webbing slings12 Figure 2 Preferred soft eye types .13 Table 3 Workin

20、g load limits and colour codes15 6 Verification of safety requirements16 Table 4 Maximum testing intervals.17 Table 5 Maximum testing intervals.17 7 Marking .18 Figure 3 Typical label format 19 Figure 4 Typical attachment of label on an endless sling .20 Figure 5 Typical attachment of label on a sin

21、gle sling 20 Figure 6 Typical attachment of label on a sling with fittings.20 8 Manufacturers certificate .21 9 Instructions for use .21 Annex A (normative) Methods of test to verify safety requirements.22 Figure A.1 Position of marking to divide sewn webbing component into four equal parts.22 Annex

22、 B (normative) Information for use and maintenance to be provided by the manufacturer.25 Annex C (informative) Guidance to the manufacturer for the conduct of type testing to verify the interaction of the sewn webbing component with fittings for sling type C/Cr in accordance with A.4 27 Annex D (inf

23、ormative) Suggested content of information to be provided by the manufacturer with flat woven webbing slings 28 Figure D.1 Illustration showing inadequate accommodation of a webbing eye on a hook of too small radius 30 Figure D.2 Double choke hitch .32 Annex ZA (informative) !Relationship between th

24、is European Standard and the Essential Requirements of EU Directive 98/37/EC“.34 DIN EN 1492-1:2009-05 EN 1492-1:2000+A1:2008 (E) 3 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC“ 35 Bibliography36 DIN EN 1492-1:2009-05 E

25、N 1492-1:2000+A1:2008 (E) 4 Foreword This document (EN 1492-1:2000+A1:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard,

26、 either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by December 2009. This document supersedes EN 1492-1:2000. This document includes Amendment 1, approved by CEN on 2008-09-11 and Corrigendum 1

27、 issued by CEN on 2006-06-07. The start and finish of text introduced or altered by amendment is indicated in the text by tags !“. The modifications of the related CEN Corrigendum have been implemented at the appropriate places in the text and are indicated by the tags . This European Standard has b

28、een prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document.“ This European S

29、tandard is one of a series of standards related to safety for textile slings as listed below: Part 1: Specification for flat woven webbing slings, made of man-made fibres, for general purpose use Part 2: Specification for roundslings, made of man-made fibres, for general purpose use Part 4: Specific

30、ation for lifting slings for general service made from natural and man-made fibre rope In this standard: Annex A is normative, and gives the test methods to be used to verify the safety requirements. Annex B is normative, and gives the requirements for information on use and maintenance to be provid

31、ed by the manufacturer with flat woven webbing slings conforming to this European Standard. Annex C is informative, and gives guidance for the conduct of type tests in accordance with annex A. Annex D is informative, and provides some detailed information for use and maintenance which may be appropr

32、iate in compiling the information in accordance with annex B. !Annexes ZA and ZB are informative and give“ the relationship with EU Directives. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Stan

33、dard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. DIN

34、 EN 1492-1:2009-05 EN 1492-1:2000+A1:2008 (E) 5 Introduction This European Standard has been prepared to be a harmonized standard providing one means of complying with the essential safety requirements of the Machinery Directive and associated EFTA regulations. This European Standard is a type C sta

35、ndard as specified in EN 292. The lifting accessories concerned and the extent to which hazards are covered is indicated in the scope of this standard. NOTE For hazards that are not covered by this standard, lifting accessories should be in accordance with EN 292. 1 Scope This European Standard spec

36、ifies the requirements related to safety, including methods of rating and testing single-, two-, three-, four-leg and endless sewn flat woven webbing slings, with or without fittings, made of polyamide, polyester and polypropylene man-made fibre webbing in the width range of 25 mm to 450 mm inclusiv

37、e. The flat woven webbing slings covered by this Part of EN 1492 are intended for general purpose lifting operations, i.e. when used for lifting objects, materials or goods which require no deviations from the requirements, safety factors or working load limits specified. Lifting operations not cove

38、red by this standard would include the lifting of persons, potentially dangerous materials such as molten metal and acids, glass sheets, fissile materials, nuclear reactors and where special conditions apply. Flat woven webbing slings conforming to this European Standard are suitable for use and sto

39、rage in the following temperature ranges: a) polyester and polyamide -40C to 100C, b) polypropylene -40C to 80C This European Standard does not apply to the types of webbing sling indicated below: a) slings such as bag slings, nets (consisting of several crossed webbings stitched together), adjustab

40、le slings (containing, for example, intermediate buckles stitched along the webbing), etc.; b) slings made from webbing woven from monofilament yarns; c) slings designed for pre-slinging and intended not to be re-used; This European Standard deals with the technical requirements to minimize the haza

41、rds listed in clause 4 which can arise during the use of flat woven webbing slings when carried out in accordance with the instructions and specifications given by the manufacturer or authorized representative. DIN EN 1492-1:2009-05 EN 1492-1:2000+A1:2008 (E) 6 2 Normative references This European S

42、tandard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply

43、 to this European standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-2:1991/A1:1995, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical pr

44、inciples and specifications EN 1050:1996, Safety of machinery - Principles of risk assessment prEN 1677-1:2000, Components for slings Safety Part 1: Forged steel components, Grade 8 prEN 1677-2:2000, Components for slings Safety Part 2: Forged steel lifting hooks with latch, Grade 8 prEN 1677-3:1998

45、, Components for slings Safety Part 3: Forged steel self-locking hooks, Grade 8 prEN 1677-4:1998, Components for slings Safety Part 4: Links, Grade 8 prEN 1677-5:1998, Components for slings Safety Part 5: Forged steel lifting hooks with latch, Grade 4 prEN 1677-6:1998, Components for slings Safety P

46、art 6: Links, Grade 4 EN 10002-2: 1991, Metallic materials - Tensile testing - Part 2: Verification of the force measuring system of the tensile testing machines EN 45012, General requirements for bodies operating assessment and certification/registration of quality systems (ISO/IEC Guide 62:1996) E

47、N ISO 5084:1996, Textiles - Determination of thickness of textiles and textile products (ISO 5084:1996) EN ISO 9002, Quality systems - Model for quality assurance in production, installation and servicing (ISO 9002:1994) 3 Terms and definitions For the purposes of this standard, the following terms,

48、 definitions, symbols and abbreviations apply. 3.1 flat woven webbing sling flexible sling consisting of a sewn webbing component, with or without fittings (see table 2), for attaching loads to the hook of a crane or other lifting machine. 3.2 multi-layer sling flat woven webbing sling, the sewn web

49、bing component or components of which consist of two or more layers of identical webbings superimposed in the lengthwise direction (See table 2). 3.3 multi-leg sling assembly flat woven webbing sling assembly, consisting of two, three or four identical flat woven webbing slings attached to a master link (See table 3). DIN EN 1492-1:2009-05 EN 1492-1:2000+A1:2008 (E) 7 3.4 representative sling/representative sewn webbing component flat woven webbing sling, or the sewn webbing component of a flat