DIN EN 15001-1-2011 en 5210 Gas infrastructure - Gas installation pipework with an operating pressure greater than 0 5 bar for industrial installations and greater than 5 bar for i.pdf

1、February 2011 Translation by DIN-Sprachendienst.English price group 32No part of this translation may be reproduced without prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).I

2、CS 23.040.01!$mpX“1747753www.din.deDDIN EN 15001-1Gas infrastructure Gas installation pipework with an operating pressure greater than0,5 bar for industrial installations and greater than 5 bar for industrialand non-industrial installations Part 1: Detailed functional requirements for design, materi

3、als,construction, inspection and testingEnglish translation of DIN EN 15001-1:2011-02Gasinfrastruktur Gas-Leitungsanlagen mit einem Betriebsdruck grer 0,5 bar fr industrielle Installationenund grer 5 bar fr industrielle und nicht-industrielle Installationen Teil 1: Detaillierte funktionale Anforderu

4、ngen an Planung, Material, Bau, Inspektion undPrfungEnglische bersetzung von DIN EN 15001-1:2011-02Infrastructures gazires Canalisations dinstallations de gaz avec une pression de service suprieure 0,5 barpour les installations industrielles et suprieures 5 bar pour les installations industrielleset

5、 non industrielles (domestiques et commerciales) Partie 1: Exigences fonctionnelles dtailles relative la conception, aux matriaux, laconstruction, linspection et aux essaisTraduction anglaise de DIN EN 15001-1:2011-02See start of applicationwww.beuth.deDocument comprises pagesIn case of doubt, the G

6、erman-language original shall be considered authoritative.12202.11 DIN EN 15001-1:2011-02 A comma is used as the decimal marker. Start of application The start of application of this standard is 1 February 2011. National foreword This standard includes safety requirements. This standard has been pre

7、pared by Technical Committee CEN/TC 234 “Gas Infrastructure” (Secretariat: DIN, Germany). The responsible German body involved in its preparation was the Normenausschuss Gastechnik (Gas Technology Standards Committee). At the request of some CEN member states, this standard has been harmonized with

8、the essential requirements of the Pressure Equipment Directive 97/23/EC (see Annex ZA). This European Standard specifies functional requirements for the design, selection of materials, construction, inspection and testing of industrial gas installation pipework and assemblies with an operating press

9、ure greater than 0,5 bar, and non-industrial gas installation pipework (residential and commercial) with an operating pressure greater than 5 bar in buildings, starting from the outlet of the network operators point of delivery up to the inlet connection to the gas appliance; normally the inlet isol

10、ation valve. This standard also covers the inlet connection to the gas appliance, comprising the pipework that does not fall within the scope of the appliance standard. For industrial gas installations up to and including 0,5 bar and for non-industrial (residential and commercial) gas installations

11、up to and including 5 bar in buildings, EN 1775 applies. 2 EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN 15001-1July 2009ICS 23.040.01English VersionGas nfrastructure - Gas installation pipework with an operatingpressure greater than 0,5 bar for industrial installations andgreater than 5 bar for

12、 industrial and non-industrial installations -Part 1: Detailed functional requirements for design, materials,construction, inspection and testingInfrastructures gazires - Canalisations dinstallations degaz avec une pression de service suprieure 0,5 bar pourles installations industrielles et suprieur

13、es 5 bar pour lesinstallations industrielles et non industrielles (domestiqueset commerciales) - Partie 1: Exigences fonctionnellesdtailles relative la conception, aux matriaux, laconstruction, linspection et aux essaisGasinfrastruktur - Gas-Leitungsanlagen mit einemBetriebsdruck grer 0,5 bar fr ind

14、ustrielle Installationenund grer 5 bar fr industrielle und nicht-industrielleInstallationen - Teil 1: Detaillierte funktionaleAnforderungen an Planung, Material, Bau, Inspektion undPrfungThis European Standard was approved by CEN on 16 May 2009.CEN members are bound to comply with the CEN/CENELEC In

15、ternal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN mem

16、ber.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.EUROPEAN COM

17、MITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: Avenue Marnix 17, B-1000 Brussels 2009 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15001-1:2009: EiCEN members are the natio

18、nal standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerl

19、and and United Kingdom. EN 15001-1:2009 (E) 2 Contents Page Foreword 41 Scope 52 Normative references 73 Terms and definitions 123.1 Definitions relating to pressure . 123.2 Definitions relating to the gas installation . 133.3 Definition relating to means of isolation 143.4 Definitions relating to j

20、ointing methods . 143.5 Definitions relating to components 153.6 Definitions relating to tests . 163.7 Definition relating to testing and inspection . 163.8 Definitions relating to assembly processes for metallic materials . 163.9 Definitions relating to pressure regulating and metering 174 General

21、. 174.1 Quality system 174.2 Selection of materials . 184.3 Protection against hazards 184.4 Accommodation and location of gas pressure regulating and metering systems, gas pressure compressors and gas mixing systems 195 Materials 205.1 Standards and specifications for pipes and pipe fittings 205.2

22、Ancillaries 245.3 Gas pressure regulating and safety systems 256 Design of pipework . 266.1 General . 266.2 Layout 276.3 Dimensioning 286.4 Pressure and wall thickness 286.5 Safety engineering 356.6 Detail engineering . 396.7 Hot tapping carbon steel pipe . 517 Design of pressure control systems. 52

23、7.1 General . 527.2 Pressure regulating system . 537.3 Instrumentation . 537.4 Permanent bypasses 547.5 Construction requirements 547.6 Low gas temperature 567.7 Gas compressors 577.8 Safety systems 578 Construction 618.1 Identification of the installation . 618.2 External hazards . 628.3 Gas pipewo

24、rk passing through exterior walls . 628.4 Identification of pipework 648.5 Specifications and requirements for joints 658.6 Joint suitability 698.7 Connections 70DIN EN 15001-1:2011-02 EN 15001-1:2009 (E) 3 8.8 Corrosion protection . 718.9 Handling and installation of pipework 788.10 Bending of pipe

25、s . 808.11 Welding of supports and anchor points to carbon steel pipework 818.12 Installation of pressure regulating systems . 829 Documentation, inspection and testing 839.1 General . 839.2 Documentation 849.3 Inspection . 849.4 Testing 87Annex A (informative) Example schematic diagrams of installa

26、tion options for gas pressure regulating systems 91Annex B (informative) Examples of methods for testing 93B.1 General . 93B.2 Strength test on metallic pipework 93B.3 Tightness test on metallic pipework . 95B.4 Strength and tightness test on PE pipework 98Annex C (informative) Flammable gases mixin

27、g systems 101C.1 Reverse flow 101C.2 Control of mixture composition . 101C.3 Matching pressures of components for mixing . 103Annex D (informative) Examples of supports 104Annex E (normative) Materials 111E.1 General . 111E.2 Materials with a demonstrated safe history of application in this type of

28、equipment . 112Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 97/23/EC 115Bibliography 117DIN EN 15001-1:2011-02 EN 15001-1:2009 (E) 4 Foreword This document (EN 15001-1:2009) has been prepared by Technical Committee CEN/TC 234 “Gas

29、Infrastructure”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at the latest by Janua

30、ry 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. Annexes A to D are informative. The normative Annex E of this document lists

31、some suitable materials for pipework, in addition to the materials listed in Clause 5. This standard includes requirements concerning current design practice and reflects the state of the art at the time of publication. It provides clear solutions for users of the standard. Other design solutions an

32、d construction materials, as well as new developments, may be used if equal or greater safety than that required by this EN can be demonstrated or established. There is a complete suite of functional standards prepared by CEN/TC 234 “Gas infrastructure” to cover all parts of the gas supply system fr

33、om the input of gas to the transmission system up to the inlet connection of the gas appliances, whether for residential, commercial or industrial purposes. In preparing this standard, a basic understanding of gas supply by the user has been assumed. Gas supply systems are complex and the importance

34、 on safety of their construction and use has led to the development of very detailed codes of practice and operating manuals in the member countries. These detailed statements embrace recognised standards of gas engineering and the specific requirements imposed by the legal structures of the member

35、countries. DIN EN 15001-1:2011-02 According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard Austria, Belgium, Bulgaria, Croatia, Cyprus, CzechRepublic, Denmark, Estonia, Finland, France, Germany, G

36、reece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 15001-1:2009 (E) 5 1 Scope This European Standard specifies detailed functional requirements for th

37、e design, selection of materials, construction, inspection and testing of industrial gas installation pipework and assemblies with an operating pressure greater than 0,5 bar, and non-industrial gas installation pipework (residential and commercial) with an operating pressure greater than 5 bar in bu

38、ildings, starting from the outlet of the network operators point of delivery up to the inlet connection to the gas appliance; normally the inlet isolation valve. This standard also covers the inlet connection to the gas appliance comprising of the pipework that does not fall within the scope of the

39、appliance standard. NOTE The use of the term installation and pipework is interchangeable. This standard applies to gas installations operating at ambient temperatures between - 20 C and 40 C and operating pressures up to and including 60 bar. For operating conditions outside these limitations, refe

40、rence should additionally be made to EN 13480 for metallic pipework. For industrial gas installations up to and including 0,5 bar and for non-industrial (residential and commercial) gas installations up to and including 5 bar in buildings, EN 1775 applies. For gas installations that do not fall with

41、in the scope of EN 1775 or other European Standards, this standard applies. In this standard, the term “gas“ refers to combustible gases, which are gaseous at 15 C and 1 013 mbar absolute atmospheric pressure (normal conditions). These gases are commonly referred to as manufactured gas, natural gas

42、or Liquefied Petroleum Gas (LPG). They are also referred to as first, second or third family gases (see Table 1 of EN 437:2003). The given values are considered as normal conditions for all volumes given in this standard. LPG storage vessels (including all ancillaries fitted directly to storage vess

43、els) are excluded. Also excluded are LPG installations and sections of LPG installations operating at vapour pressure in the liquid state (e.g. between the storage vessel and any pressure regulator). In this standard, all pressures are gauge pressures unless otherwise stated. This standard has been

44、harmonised to address the essential safety requirements of the Pressure Equipment Directive (PED, 97/23/EC) relevant for the joining of gas installation pipework (assemblies) falling within the scope of the PED. These are listed in Annex ZA. However, “this Directive does not cover the assembly of pr

45、essure equipment on the site and under the responsibility of the user, as in the case of industrial installations” (PED, Preamble, 5threcital, last paragraph). Although in this respect, the standard takes into account the essential safety requirements of the PED, no inference can be drawn from this

46、as to whether or not the installation or parts of the installation falls within the scope of the PED. Reference should be made to the PED and national legislation. This European Standard specifies common basic principles for gas supply systems. Users of this European Standard should be aware that mo

47、re detailed national standards and/or code of practice may exist in the CEN member countries. This European Standard is intended to be applied in association with these national standards and/or codes of practice setting out the above-mentioned basic principles. DIN EN 15001-1:2011-02 EN 15001-1:200

48、9 (E) 6 In the event of conflicts in terms of more restrictive requirements in national legislation/regulation with the requirements of this standard, the national legislation/regulation shall take precedence as illustrated in CR 13737. This provision does not apply to requirements that are harmonis

49、ed to directive 97/23/EC (see Annex ZA). This CR 13737 gives: clarification of all legislations/regulations applicable in a country; if appropriate, more restrictive national requirements thereof; a national contact point for the latest information. Functional requirements for commissioning, operation and maintenance of industrial gas installations and assemblies with